Preassembling Antihopping Clutch - KTM 2008 690 SMC EU Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS
»
If the intermediate discs are not level or are pitted:
Replace all intermediate discs.
Check clutch facing discs
»
If there is discoloration or scoring:
Change all clutch facing discs.
Check the thickness of clutch facing discs
Clutch facing disc - thickness
»
If the clutch facing disc does not meet specifications:
Change all clutch facing discs.
Check stepped washer

»
If there is damage or wear:
Replace the stepped washer.
Check half washers
for damage and wear.

»
If there is damage or wear:
Replace the half washers.
Check inner clutch hub

»
If there is damage or wear:
Replace the inner clutch hub.
Check the outer clutch hub
»
If there is damage or wear:
Replace the outer clutch hub.
Preassemble the antihopping clutch. (

Preassembling antihopping clutch

18.31
for discoloration and scoring.

.

for damage and wear.
for damage and wear.
for damage and wear.

p. 123)
Lubricate the clutch discs thoroughly.
Push the support ring
Info
The pretension ring must be installed so that it is flush with the inner
edge
300123-10
Position the trimmed clutch facing disc with the notch for the pretension ring on
the outer clutch hub.
Beginning with a clutch disc, position all further clutch facing discs and clutch
discs alternately.
Position the release springs
300124-10
Push on the outer clutch hub
The arrow
clutch hub.
Push the two clutch hubs firmly together and have an assistant screw in the special
tool.
Assembly screws (75029033000) (
Info
Apply the special tool with the hand only, do not use another tool.
300125-10
Apply the special tool only firmly enough to all the clutch discs to be turned
against each other since they still have to be aligned for mounting in the
clutch cage.
≥ 2.5 mm (≥ 0.098 in)
and the pretension ring
on the support ring.
.
and pay attention to the markings.
of the outer clutch hub must point to the notch
p. 212)
on to the outer clutch hub.
of the inner
123

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