KTM 690 SMC USA 2010 Manuals

KTM 690 SMC USA 2010 Manuals

Manuals and User Guides for KTM 690 SMC USA 2010. We have 2 KTM 690 SMC USA 2010 manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 690 SMC USA 2010 Repair Manual

KTM 690 SMC USA 2010 Repair Manual (227 pages)

Brand: KTM | Category: Motorcycle | Size: 13 MB

Table of Contents

Table of Contents
4
Means of Representation
7
Important Notes
8
Location of Serial Numbers
9
Motorcycle
11
01/Fork, Triple Clamp
14
02/Handlebar, Instruments
29
04/Shock Absorber, Swingarm
31
05/Exhaust
49
06/Air Filter
53
07/Fuel Tank, Seat, Trim
56
- Opening Filler Cap
  56
- Closing Filler Cap
  56
- Removing the Seat
  56
- Mounting the Seat
  56
- Taking off the Side Cover
  56
- Mounting the Side Cover
  57
- Checking the Fuel Pressure
  57
- Changing the Fuel Filter
  58
09/Front Wheel
61
- Removing Front Wheel
  61
- Installing the Front Wheel
  61
- Checking the Tire Air Pressure
  62
- Checking the Tire Condition
  62
- Checking the Brake Discs
  63
10/Rear Wheel
64
11/Wiring Harness, Battery
70
- Removing the Battery
  70
- Installing the Battery
  70
- Disconnecting the Battery
  70
- Connecting the Battery
  71
- Recharging the Battery
  71
- Checking the Charging Voltage
  72
- Changing the Main Fuse
  72
- Changing Fuses of Individual Power Consumers
  73
- Adjusting the Engine Characteristic
  74
13/Brake System
75
14/Light System, Instruments
84
30/Engine
90
- Removing the Engine
  90
- Installing the Engine
  92
30/Disassembling the Engine
96
- Clamping Engine into Engine Work Stand
  96
- Draining the Engine Oil
  96
- Removing Starter Motor
  96
- Removing Valve Cover
  96
- Removing the Alternator Cover
  97
- Removing Spacer
  97
- Removing Gear Position Sensor
  97
- Removing Oil Filter
  97
- Removing Thermostat
  98
- Setting Engine to Ignition Top Dead Center
  98
- Removing Water Pump Wheel
  98
- Removing Clutch Cover
  99
- Removing Spacer and Spring
  99
- Removing Spark Plug
  99
- Removing Timing Chain Tensioner
  100
- Removing Camshafts
  100
- Removing Cylinder Head
  100
- Removing Piston
  100
- Removing Rotor
  101
- Removing Timing Chain Rails
  101
- Removing Timing Chain and Timing Chain Sprocket
  102
- Removing Crankshaft Position Sensor
  102
- Removing Clutch Cage
  102
- Removing Primary Gear
  104
- Removing Starter Drive
  104
- Removing Shift Shaft
  104
- Removing Shift Drum Locating
  104
- Removing Locking Lever
  105
- Removing Oil Pumps
  105
- Removing Left Engine Case
  105
- Removing Crankshaft and Balancer Shaft
  106
- Removing Transmission Shafts
  106
30/Engine - Work on Individual Parts
108
- Work on the Right Section of the Engine Case
  108
- Work on the Left Section of the Engine Case
  109
- Work on the Clutch Cover
  110
- Removing Crankshaft Bearing Inner Ring
  111
- Removing Balancer Shaft Drive Wheel
  111
- Changing the Conrod Bearing
  111
- Checking Crankshaft Run-Out at Bearing Pin
  113
- Installing Balancer Shaft Drive Wheel
  113
- Installing Crankshaft Bearing Inner Ring
  113
- Measuring Axial Clearance of Crankshaft and Balancer Shaft
  114
- Cylinder - Nikasil Coating
  114
- Checking/Measuring the Cylinder
  115
- Checking/Measuring the Piston
  115
- Checking Piston Ring End Gap
  116
- Checking Piston/Cylinder Mounting Clearance
  117
- Checking Oil Pumps for Wear
  117
- Replacing Autodecompressor
  117
- Preparing Timing Chain Tensioner for Installation
  118
- Checking Timing Assembly
  119
- Removing Rocker Arm
  119
- Changing Camshaft Bearing
  119
- Removing Valves
  120
- Checking Valves
  121
- Checking Valve Springs
  121
- Checking Valve Spring Retainer
  121
- Checking Cylinder Head
  121
- Installing Valves
  122
- Installing Rocker Arm
  123
- Dismantling Antihopping Clutch
  123
- Checking the Clutch
  124
- Preassembling Antihopping Clutch
  125
- Checking Shift Mechanism
  126
- Preassembling Shift Shaft
  126
- Disassembling the Main Shaft
  127
- Dismantling Countershaft
  127
- Checking the Transmission
  128
- Assembling the Main Shaft
  129
- Assembling Countershaft
  130
- Checking Electric Starter Drive
  131
- Removing Freewheel
  131
- Checking Freewheel
  132
- Installing Freewheel
  132
30/Assembling the Engine
134
- Installing Transmission Shafts
  134
- Installing Crankshaft and Balancer Shaft
  135
- Installing Left Engine Case
  135
- Installing Oil Pumps
  136
- Installing Locking Lever
  136
- Installing Shift Drum Locating
  136
- Installing Shift Shaft
  137
- Installing Starter Drive
  137
- Installing Primary Gear
  137
- Installing Clutch Cage
  138
- Installing Crankshaft Position Sensor
  139
- Installing Timing Chain and Timing Chain Sprocket
  139
- Installing Timing Chain Rails
  140
- Installing Rotor
  140
- Adjusting Crankshaft Position Sensor Distance
  140
- Setting Engine to Top Dead Center
  141
- Installing Piston
  141
- Installing Cylinder Head
  142
- Installing Camshafts
  143
- Installing Timing Chain Tensioner
  143
- Checking Valve Clearance
  144
- Adjusting Valve Clearance
  144
- Installing Spark Plug
  145
- Installing Spacer and Spring
  145
- Installing Clutch Cover
  145
- Mounting Water Pump Cover
  146
- Installing Thermostat
  146
- Installing the Oil Filter
  146
- Installing Gear Position Sensor
  147
- Installing the Spacer
  147
- Installing Oil Screens
  148
- Installing Alternator Cover
  148
- Installing Starter Motor
  149
- Installing Valve Cover
  149
- Taking Engine off Universal Mounting Rack
  149
32/Clutch
150
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch
  150
35/Water Pump, Cooling System
151
- Draining Coolant
  151
- Filling the Cooling System
  151
- Checking the Antifreeze and Coolant Level
  152
- Checking the Coolant Level
  153
38/Lubrication System
154
- Oil Circuit
  154
- Checking the Engine Oil Level
  154
- Checking the Engine Oil Pressure
  155
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  156
- Draining Engine Oil
  156
- Removing the Oil Filter
  157
- Installing the Oil Filter
  157
- Cleaning the Oil Screens
  158
- Filling up with Engine Oil
  159
- Adding Engine Oil
  159
39/Ignition System
160
41/Throttle Valve Body
162
Technical Data - Engine
170
- Capacity - Engine Oil
  170
- Capacity - Coolant
  170
Technical Data - Tolerance, Wear Limits of Engine
171
Technical Data - Engine Tightening Torques
173
Technical Data - Chassis
175
- Lighting Equipment
  175
- Capacity - Fuel
  176
Technical Data - Fork
177
Technical Data - Shock Absorber
178
Technical Data - Chassis Tightening Torques
179
Cleaning/Protective Treatment
181
- Cleaning the Motorcycle
  181
- Protective Treatment for Winter Operation
  182
Storage
183
- Putting into Operation after Storage
  183
Service Schedule
184
Wiring Diagram
186
- 184
  186
- 186
  188
- 188
  190
- 190
  192
- 192
  194
- 194
  196
- 196
  198
- 198
  200
- 200
  202
- 202
  204
Substances
206
Auxiliary Substances
208
Special Tools
210
Standards
222
Index
223

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KTM 690 SMC USA 2010 Owner's Manual

KTM 690 SMC USA 2010 Owner's Manual (196 pages)

Motorcycle

Brand: KTM | Category: Motorcycle | Size: 3 MB

Table of Contents

Table of Contents
5
Means of Representation
9
Important Information
10
- Overview of Warning Labels
  14
View of Vehicle
22
- View of Vehicle, Front Left Side
  22
- View of Vehicle, Rear Right Side
  24
Location of Serial Numbers
26
- Chassis Number
  26
- Type Label
  26
- Key Number
  27
- Engine Number
  27
- Fork Part Number
  28
- Shock Absorber Part Number
  28
Controls
29
- Clutch Lever
  29
- Hand Brake Lever
  29
- Light Switch
  30
- Turn Signal Switch
  30
- Horn Button
  31
- Emergency off Switch
  31
- Electric Starter Button
  32
- Ignition/Steering Lock
  32
- Combination Instrument
  33
- Combination Instrument - Function Buttons
  33
- Combination Instrument - Tachometer
  34
- Combination Instrument - Indicator Lamps
  34
- Combination Instrument - Display
  35
- Combination Instrument - Speedometer
  36
- Setting Kilometers or Miles
  36
- Combination Instrument - Time
  37
- Setting the Clock
  37
- Combination Instrument - Display ODO
  38
- Combination Instrument - Setting/Resetting TRIP 1
  38
- Combination Instrument - Setting/Resetting TRIP 2
  39
- Combination Instrument - TRIP F Display
  40
- Combination Instrument - Coolant Temperature Indicator
  40
- Opening Filler Cap
  41
- Closing Filler Cap
  41
- Handrails
  42
- Seat Release
  42
- Passenger Footrests
  43
- Shift Lever
  43
- Foot Brake Lever
  44
- Side Stand
  45
General Tips and Hints on Putting into Operation
46
- Advice on First Use
  46
- Running in the Engine
  47
- Loading the Vehicle
  48
Riding Instructions
50
- Checks before Putting into Operation
  50
- Starting
  51
- Starting up
  52
- Shifting, Riding
  52
- Braking
  56
- Stopping, Parking
  57
- Refueling
  58
Service Plan
61
- Service Schedule
  61
Maintenance Work on Chassis and Engine
64
Cleaning the Chain
81
Checking the Chain Tension
82
Adjusting the Chain Tension
83
Checking the Chain, Rear Sprocket and Engine Sprocket
85
Adjusting Chain Guide
88
Checking the Brake Discs
88
Adjusting the Basic Position of the Hand Brake Lever
89
Checking the Front Brake Fluid Level
90
Adding Front Brake Fluid
90
Checking the Front Brake Linings
92
Changing the Front Brake Linings
93
Removing Front Brake Linings
95
Installing the Front Brake Linings
96
Checking the Free Travel of Foot Brake Lever
98
Adjusting the Basic Position of the Foot Brake Lever
99
Checking Rear Brake Fluid Level
100
Adding Rear Brake Fluid
100
Checking the Rear Brake Linings
102
Changing Rear Brake Linings
103
Removing Front Wheel
106
Installing the Front Wheel
107
Removing Rear Wheel
109
Installing the Rear Wheel
110
Checking the Rear Hub Rubber Dampers
112
Checking the Tire Condition
113
Checking the Spoke Tension
114
Tubeless Tire System
116
Checking the Tire Air Pressure
116
Removing the Seat
117
Mounting the Seat
118
Removing the Battery
118
Installing the Battery
119
Recharging the Battery
120
Changing the Main Fuse
122
Changing the Fuses of Individual Power Consumers
124
Adjusting the Engine Characteristic
126
Removing the Headlight Mask with the Headlight
127
Installing the Headlight Mask with the Headlight
129
Changing the Headlight Bulb
130
Changing the Parking Light Bulb
131
Changing the Rear Lamp
132
Changing the Flasher Bulb
133
Checking the Headlight Setting
134
Adjusting the Headlight Range
135
Removing the Air Filter
135
Installing the Air Filter
137
Cooling System
138
Checking the Antifreeze and Coolant Level
138
Checking the Coolant Level
140
Draining the Coolant
142
Filling the Cooling System
143
Adjusting Basic Position of Clutch Lever
144
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
145
Checking the Play in the Throttle Cable
146
Adjusting the Play in the Throttle Cable
147
Checking the Engine Oil Level
147
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  148
- Draining the Engine Oil
  148
- Removing the Oil Filter
  149
- Installing the Oil Filter
  151
- Cleaning the Oil Screens
  151
- Filling up with Engine Oil
  153
- Adding Engine Oil
  154
Troubleshooting
156
Blink Code
159
Cleaning
164
- Cleaning the Motorcycle
  164
Protective Treatment for Winter Operation
166
Storage
167
- Putting into Operation after Storage
  168
Technical Data - Engine
169
- Capacity - Engine Oil
  170
- Capacity - Coolant
  170
Technical Data - Engine Tightening Torques
171
Technical Data - Chassis
174
- Lighting Equipment
  175
- Tires
  176
- Capacity - Fuel
  176
Technical Data - Fork
177
Technical Data - Shock Absorber
178
Technical Data - Chassis Tightening Torques
180
Substances
183
Auxiliary Substances
187

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