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KTM 450 SMR Manuals
Manuals and User Guides for KTM 450 SMR. We have
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KTM 450 SMR manuals available for free PDF download: Owner's Manual, Supplement Manual
KTM 450 SMR Owner's Manual (100 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3 MB
Table of Contents
Table of Contents
4
1 Means of Representation
6
Symbols Used
6
Formats Used
6
2 Safety Advice
7
Use Definition - Intended Use
7
Degrees of Risk and Symbols
7
Tampering Warning
7
Safe Operation
7
Protective Clothing
8
Work Rules
8
Environment
8
Owner's Manual
8
3 Important Notes
9
Guarantee, Warranty
9
Operating and Auxiliary Substances
9
Spare Parts, Accessories
9
Service
9
Figures
9
Customer Service
9
4 View of Vehicle
10
View of Vehicle, Front Left (Example)
10
View of Vehicle, Rear Right (Example)
11
5 Serial Numbers
12
Chassis Number
12
Type Label
12
Engine Number
12
Fork Part Number
12
Shock Absorber Part Number
12
6 Controls
13
Clutch Lever
13
Hand Brake Lever
13
Throttle Grip
13
Kill Switch
13
Electric Starter Button
13
Overview of Indicator Lamps
14
Opening the Filler Cap
14
Closing the Filler Cap
14
Cold Start Button
15
Idle Speed Adjusting Screw
15
Shift Lever
15
Foot Brake Lever
16
Plug-In Stand
16
7 Preparing for Use
17
Advice on First Use
17
Running in the Engine
18
8 Riding Instructions
19
Checks and Maintenance Work When Preparing for Use
19
Starting
19
Starting off
20
Shifting, Riding
20
Applying the Brakes
20
Stopping, Parking
20
Transport
21
Refueling
21
9 Service Schedule
23
Service Work (as Additional Order)
24
10 Tuning the Chassis
25
Checking the Basic Chassis Setting with the Rider's Weight
25
Compression Damping of the Shock Absorber
25
Adjusting the Low-Speed Compression Damping of the Shock Absorber
25
Adjusting the High-Speed Compression Damping of the Shock Absorber
26
Adjusting the Rebound Damping of the Shock Absorber
26
Measuring Rear Wheel Sag Unloaded
27
Checking Static Sag of Shock Absorber
27
Checking Riding Sag of Shock Absorber
27
Adjusting the Spring Preload of the Shock Absorber
28
Adjusting the Riding Sag
28
Checking the Basic Setting of the Fork
29
Adjusting the Compression Damping of the Fork
29
Adjusting the Rebound Damping of the Fork
30
Handlebar Position
30
Adjusting the Handlebar Position
30
11 Service Work on the Chassis
32
Raising the Motorcycle with the Lift Stand
32
Removing the Motorcycle from the Lift Stand
32
Bleeding the Fork Legs
32
Cleaning the Dust Boots of the Fork Legs
33
Removing the Fork Legs
33
Installing the Fork Legs
34
Removing the Fork Protector
34
Installing the Fork Protector
34
Removing the Lower Triple Clamp
35
Installing the Lower Triple Clamp
35
Checking the Steering Head Bearing Play
37
Adjusting the Play of the Steering Head Bearing
37
Greasing the Steering Head Bearing
38
Removing the Start Number Plate
38
Installing the Start Number Plate
38
Removing the Front Fender
38
Installing the Front Fender
39
Removing the Shock Absorber
39
Installing the Shock Absorber
40
Removing the Seat
40
Mounting the Seat
40
Removing the Air Filter Box Lid
41
Installing the Air Filter Box Lid
41
Removing the Air Filter
41
Installing the Air Filter
42
Cleaning the Air Filter and Air Filter Box
42
Securing the Air Filter Box Lid
43
Removing the Main Silencer
43
Installing the Main Silencer
43
Changing the Glass Fiber Yarn Filling of the Main Silencer
44
Removing the Fuel Tank
44
Installing the Fuel Tank
45
Checking for Chain Dirt Accumulation
46
Cleaning the Chain
47
Checking the Chain Tension
47
Adjusting the Chain Tension
48
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
48
Adjusting the Chain Guide
50
Checking the Frame
51
Checking the Swingarm
51
Checking the Throttle Cable Routing
51
Checking the Rubber Grip
51
Additionally Securing the Rubber Grip
52
Adjusting the Basic Position of the Clutch Lever
52
Checking/Correcting the Fluid Level of the Hydraulic Clutch
52
Changing the Hydraulic Clutch Fluid
52
12 Brake System
54
Checking the Free Travel of the Hand Brake Lever
54
Adjusting the Basic Position of the Hand Brake Lever
54
Checking the Brake Discs
54
Checking the Brake Fluid Level of the Front Brake
55
Adding Front Brake Fluid
55
Checking the Front Brake Linings
56
Changing the Front Brake Linings
56
Checking the Free Travel of Foot Brake Lever
58
Adjusting the Basic Position of the Foot Brake Lever
58
Checking the Rear Brake Fluid Level
59
Adding Rear Brake Fluid
59
Checking the Rear Brake Linings
60
Changing the Rear Brake Linings
60
13 Wheels, Tires
62
Removing the Front Wheel
62
Installing the Front Wheel
62
Removing the Rear Wheel
63
Installing the Rear Wheel
64
Checking the Tire Condition
65
Checking the Tire Air Pressure
65
Checking the Spoke Tension
65
14 Electrical System
67
Removing the Battery
67
Installing the Battery
67
Charging the Battery
67
Changing the Main Fuse
68
15 Cooling System
70
Checking the Antifreeze and Coolant Level
70
Checking the Coolant Level
70
Draining the Coolant
71
Refilling Coolant
72
16 Tuning the Engine
73
Checking the Play in the Throttle Cable
73
Adjusting the Play in the Throttle Cable
73
Adjusting the Idle Speed
74
Checking the Basic Position of the Shift Lever
74
Adjusting the Basic Position of the Shift Lever
74
Antihopping Clutch
75
Adjusting the Antihopping Clutch
75
17 Service Work on the Engine
77
Changing the Fuel Screen
77
Checking the Engine Oil Level
77
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
78
Adding Engine Oil
80
18 Cleaning, Care
81
Cleaning, Care
81
Cleaning the Motorcycle
81
19 Storage
82
Preparing for Use after Storage
82
20 Troubleshooting
83
21 Blink Code
85
22 Technical Data
86
Engine
86
Engine Tightening Torques
86
Capacities
87
Engine Oil
87
Coolant
87
Fuel
88
Chassis
88
Electrical System
88
Tires
89
Fork
89
Shock Absorber
89
Chassis Tightening Torques
90
23 Substances
92
24 Auxiliary Substances
94
25 Standards
96
Index
97
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KTM 450 SMR Owner's Manual (91 pages)
KTM Motorcycle Owner's Manual
Brand:
KTM
| Category:
Motorcycle
| Size: 3 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Symbols Used
6
Maintenance
7
Warranty
7
Important Notes
7
View of Vehicle
9
View of Vehicle, Front Left Side
9
View of Vehicle, Rear Right Side
10
Location of Serial Numbers
11
Chassis Number
11
Type Label
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
11
Operating Elements
12
Clutch Lever
12
Hot Start Lever
12
Hand Brake Lever
12
Short Circuit Button
12
Electric Starter Button
12
Fuel Tap
13
Opening Filler Cap
13
Closing Filler Cap
13
Choke
13
Shift Lever
14
Foot Brake Pedal
14
Plug-In Stand
14
General Tips and Hints on Putting into Operation
15
Advice on First Use
15
Running in the Engine
16
Riding Instructions
17
Checks before Putting into Operation
17
Starting
17
Starting up
18
Shifting, Riding
18
Braking
18
Stopping, Parking
18
Refueling
19
Greasing and Service Table
20
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
20
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
21
Important Checks and Maintenance Work to be Carried out by the Rider
21
Maintenance Work on Chassis and Engine
23
Jacking up the Motorcycle
23
Removing the Motorcycle from the Work Stand
23
Checking the Basic Chassis Setting with the Rider's Weight
23
Compression Damping of Shock Absorber
23
Adjusting High-Speed Compression Damping of the Shock Absorber
23
Adjusting the Low-Speed Compression Damping of the Shock Absorber
24
Adjusting Rebound Damping of the Shock Absorber
24
Measuring Rear Wheel Sag Unloaded
25
Checking Static Sag of the Shock Absorber
25
Check the Riding Sag of the Shock Absorber
25
Adjusting Spring Preload of the Shock Absorber
26
Adjusting Riding Sag
26
Removing the Shock Absorber
27
Installing Shock Absorber
27
Checking Basic Setting of Fork
27
Adjusting Compression Damping of Fork
27
Adjusting Rebound Damping of Fork
28
Bleeding Fork Legs
28
Cleaning Dust Boots of Fork Legs
28
Removing the Fork Protector
29
Installing the Fork Protector
29
Checking Play of Steering Head Bearing
29
Adjusting Play of Steering Head Bearing
30
Fork Offset
30
Setting the Fork Offset
31
Removing the Fork Legs
31
Installing the Fork Legs
31
Removing the Lower Triple Clamp
32
Installing the Lower Triple Clamp
32
Greasing the Steering Head Bearing
33
Dismounting the Front Fender
33
Installing the Front Fender
33
Dismount the Start Number Plate
34
Fitting the Start Number Plate
34
Handlebar Position
34
Adjusting Handlebar Position
34
Checking Gas Bowden Cable Route
35
Checking Play in the Gas Bowden Cable
35
Adjusting the Gas Bowden Cable Play
35
Checking Chain Dirt
36
Cleaning the Chain
36
Checking the Chain Tension
36
Checking the Chain Tension When Fitting Rear Wheel
37
Checking the Rear Sprocket / Engine Sprocket for Wear
37
Checking Chain Wear
37
Adjusting the Chain Tension
38
Adjusting Chain Tension - after Checking
39
Adjusting Chain Tension - Fitting Rear Wheel
39
Adjusting Chain Guide
40
Brake Fluid Reservoir
40
Brake Calipers
40
Checking Brake Discs
40
Checking Free Play of Hand Brake Lever
41
Adjusting Basic Position of Handbrake Lever
41
Checking Front Brake Fluid Level
41
Topping up the Front Brake Fluid
42
Checking the Front Brake Linings
42
Removing Front Brake Linings
43
Mounting Front Brake Linings
43
Changing the Front Brake Linings
44
Checking Free Play of Foot Brake Lever
45
Adjusting Basic Position of Footbrake Lever
45
Checking the Rear Brake Fluid Level
45
Adding Rear Brake Fluid
46
Checking Rear Brake Linings
46
Removing Rear Brake Linings
47
Installing the Rear Brake Linings
47
Changing the Rear Brake Linings
48
Removing Front Wheel
48
Fitting Front Wheel
49
Removing Rear Wheel
50
Fitting Rear Wheel
50
Tire Condition Checking
51
Checking Tire Air Pressure
51
Removing the Battery
52
Installing the Battery
52
Recharging the Battery
53
Removing a Fuse
54
Replacing the Fuse
54
Ignition Curve Plug Connection
54
Changing the Ignition Curve
54
Removing the Seat
55
Mounting the Seat
55
Dismounting the Fuel Tank
55
Installing the Fuel Tank
56
Cooling System
57
Checking Antifreeze and Coolant Level
57
Checking the Coolant Level
57
Draining Coolant
58
Refilling Coolant
58
Removing Main Silencer
59
Fitting the Main Silencer
59
Glass Fiber Yarn Filling of Main Silencer
59
Removing Glass Fiber Yarn Filling of Main Silencer
59
Fitting Glass Fiber Yarn Filling of Main Silencer
60
Changing Glass Fiber Yarn Filling of Main Silencer
60
Dismounting the Air Filter Box Lid
60
Installing the Air Filter Box Lid
60
Removing the Air Filter
60
Installing the Air Filter
61
Cleaning Air Filter
61
Adjusting Basic Position of Clutch Lever
61
Checking Fluid Level of Hydraulic Clutch
62
Changing Fluid Level of Hydraulic Clutch
62
Carburetor - Idle
63
Carburetor - Adjusting Idle
63
Emptying the Carburetor Float Chamber
64
Checking Engine Oil Level
64
Changing Engine Oil and Oil Filter, Cleaning Oil Screen
65
Draining Engine Oil
65
Cleaning the Oil Screen
65
Removing the Oil Filter
66
Mounting Oil Filter
66
Filling up with Engine Oil
66
Topping up Engine Oil
67
Checking Spoke Tension
52
Troubleshooting
68
Cleaning
70
Cleaning Motorcycle
70
Storage
71
Putting into Operation after Storage
71
Technical Data - Engine
72
Capacity - Engine Oil
72
Capacity - Coolant
72
Technical Data - Engine Tightening Torques
73
Technical Data - Carburetor
75
Technical Data - Chassis
76
Capacity - Fuel
77
Technical Data - Fork
78
Capacity - Fork Oil
78
Technical Data - Shock Absorber
79
Technical Data - Chassis Tightening Torques
80
Wiring Diagram
82
Hydraulic Fluid
84
Substances
84
Auxiliary Substances
86
KTM 450 SMR Owner's Manual (92 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 2 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Notes
7
View of Vehicle
9
View of Vehicle, Front Left Side
9
View of Vehicle, Rear Right Side
10
Location of Serial Numbers
11
Chassis Number
11
Type Label
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
11
Controls
12
Clutch Lever
12
Hot Start Lever
12
Hand Brake Lever
12
Short Circuit Button
12
Electric Starter Button
12
Fuel Tap
13
Opening Filler Cap
13
Closing Filler Cap
13
Choke
13
Shift Lever
14
Foot Brake Pedal
14
Plug-In Stand
14
General Tips and Hints on Putting into Operation
15
Advice on First Use
15
Running in the Engine
16
Riding Instructions
17
Checks before Putting into Operation
17
Starting
17
Starting up
18
Shifting, Riding
18
Braking
18
Stopping, Parking
18
Refueling
19
Service Schedule
20
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
20
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
21
Important Checks and Maintenance Work to be Carried out by the Rider
21
Maintenance Work on Chassis and Engine
23
Jacking up the Motorcycle
23
Removing the Motorcycle from the Work Stand
23
Checking the Basic Chassis Setting with the Rider's Weight
23
Compression Damping of Shock Absorber
23
Adjusting the High-Speed Compression Damping of the Shock Absorber
23
Adjusting the Low-Speed Compression Damping of the Shock Absorber
24
Adjusting the Rebound Damping of the Shock Absorber
24
Measuring Rear Wheel Sag Unloaded
25
Checking the Static Sag of the Shock Absorber
25
Checking the Riding Sag of the Shock Absorber
25
Adjusting the Spring Preload of the Shock Absorber
26
Adjusting the Riding Sag
26
Removing the Shock Absorber
27
Installing the Shock Absorber
27
Checking the Basic Setting of the Fork
27
Adjusting the Compression Damping of the Fork
27
Adjusting the Rebound Damping of the Fork
28
Bleeding Fork Legs
28
Cleaning Dust Boots of Fork Legs
29
Removing the Fork Protector
29
Installing the Fork Protector
29
Checking Play of Steering Head Bearing
29
Adjusting Play of Steering Head Bearing
30
Fork Offset
30
Adjusting the Fork Offset
31
Removing the Fork Legs
31
Installing the Fork Legs
31
Removing the Lower Triple Clamp
32
Installing the Lower Triple Clamp
32
Greasing the Steering Head Bearing
33
Dismounting the Front Fender
33
Installing the Front Fender
33
Dismount the Start Number Plate
34
Installing the Start Number Plate
34
Handlebar Position
34
Adjusting Handlebar Position
34
Checking Gas Bowden Cable Route
35
Checking Play in the Gas Bowden Cable
35
Adjusting the Gas Bowden Cable Play
35
Checking for Chain Dirt Accumulation
36
Cleaning the Chain
36
Checking the Chain Tension
36
Checking the Chain Tension When Fitting Rear Wheel
37
Checking the Rear Sprocket / Engine Sprocket for Wear
37
Checking Chain Wear
37
Adjusting the Chain Tension
38
Adjusting Chain Tension - after Checking
39
Adjusting Chain Tension - Fitting Rear Wheel
39
Adjusting Chain Guide
40
Checking the Brake Discs
40
Checking the Free Travel of the Hand Brake Lever
40
Adjusting the Basic Position of the Handbrake Lever
41
Checking Front Brake Fluid Level
41
Adding Front Brake Fluid
41
Checking the Front Brake Linings
42
Removing Front Brake Linings
42
Installing the Front Brake Linings
43
Changing the Front Brake Linings
44
Checking Free Travel of Foot Brake Lever
44
Adjusting Basic Position of Footbrake Lever
45
Checking the Rear Brake Fluid Level
45
Adding Brake Fluid for the Rear Brake
46
Checking the Rear Brake Linings
46
Removing Rear Brake Linings
47
Installing the Rear Brake Linings
47
Changing the Rear Brake Linings
48
Removing the Front Wheel
48
Installing the Front Wheel
49
Removing Rear Wheel
50
Installing the Rear Wheel
50
Checking the Tire Condition
51
Checking Tire Air Pressure
51
Checking Spoke Tension
52
Removing the Battery
52
Installing the Battery
52
Recharging the Battery
53
Removing a Fuse
54
Installing the Fuse
54
Ignition Curve Plug Connection
54
Changing the Ignition Curve
54
Removing the Seat
55
Mounting the Seat
55
Removing the Fuel Tank
55
Installing the Fuel Tank
56
Cooling System
57
Checking Antifreeze and Coolant Level
57
Checking the Coolant Level
57
Draining the Coolant
58
Refilling Coolant
58
Removing Main Silencer
59
Installing the Main Silencer
59
Glass Fiber Yarn Filling of Main Silencer
59
Removing Glass Fiber Yarn Filling of Main Silencer
59
Installing the Glass Fiber Yarn Filling of the Main Silencer
60
Changing Glass Fiber Yarn Filling of Main Silencer
60
Dismounting the Air Filter Box Lid
60
Installing the Air Filter Box Lid
60
Removing the Air Filter
60
Installing the Air Filter
61
Cleaning Air Filter
61
Adjusting the Basic Position of the Clutch Lever
61
Antihopping Clutch
62
Adjusting the Antihopping Clutch
62
Checking the Fluid Level of Hydraulic Clutch
63
Changing the Hydraulic Clutch Fluid
64
Carburetor - Idle
64
Carburetor - Adjusting Idle
64
Emptying the Carburetor Float Chamber
65
Checking Engine Oil Level
66
Changing Engine Oil and Oil Filter, Cleaning Oil Screen
66
Draining the Engine Oil
66
Cleaning the Oil Screen
67
Removing the Oil Filter
67
Installing the Oil Filter
68
Filling up with Engine Oil
68
Topping up Engine Oil
68
Troubleshooting
69
Cleaning
71
Cleaning Motorcycle
71
Storage
72
Putting into Operation after Storage
72
Technical Data - Engine
73
Capacity- Engine Oil
73
Capacity - Coolant
73
Technical Data - Engine Tightening Torques
74
Technical Data - Carburetor
76
Technical Data - Chassis
77
Capacity - Fuel
78
Technical Data - Fork
79
Capacity - Fork Oil
79
Technical Data - Shock Absorber
80
Technical Data - Chassis Tightening Torques
81
Wiring Diagram
82
Substances
84
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KTM 450 SMR Supplement Manual (12 pages)
OWNER'S MANUAL 2006
Brand:
KTM
| Category:
Motorcycle
| Size: 0 MB
Table of Contents
Operation Instruments
6
Maintenance Work on Chassis and Engine
6
Technical Data - Chassis
7
Technical Data - Engine
9
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