Cylinder Head - Toyota 1KZ-TE Repair Manual

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CYLINDER HEAD – COMPONENTS
REMOVEL
1. DRAIN ENGINE COOLANT
2. REMOVE INTAKE PIPE
3. REMOVE TURBOCHARGER
4. REMOVE INJECTION PIPES
5. REMOVE WATER OUTLET
6. REMOVE INTAKE MANIFOLD
7. REMOVE NOZZLE LEAKAGE PIPE
8. REMOVE INJECTION NOZZLES
9. REMOVE TIMING BELT COVER
10. SET NO.4 CYLINDER TO TDC/COMPRESSION
11. IF RE-USING TIMING BELT, MARK TIMING BELT
12. REMOVE TIMING BELT TENSIONER
13. REMOVE TIMING BELT
14. REMOVE TIMING BELT IDLER PULLEY
15. REMOVE CYLINDER HEAD COVER
16. REMOVE NO.1 CAMSHAFT TIMING PULLEY
17. REMOVE CAMSHAFT OIL SEAL RETAINER
18. REMOVE CAMSHAFT
19. REMOVE GLOW PLUG CONNECTOR AND GLOW PLUGS
20. REMOVE CYLINDER HEAD
DISASSEMBLY
1. REMOVE ENGINE HANGER
2. REMOVE WIRE CLAMP BRACKET
3. REMOVE WATER TEMPERATURE SENDER GAUGE
4. REMOVE HEATER WATER INLET PIPE
5. REMOVE VALVE LIFTERS AND SHIMS
6. REMOVE VALVES
7. REMOVE COMBUSTION CHAMBERS
8. REMOVE SEMI-CIRCULAR PLUG
INSPECTION
1. CLEAN TOP SURFACES OF PISTONS AND CYLINDER BLOCK
2. REMOVE GASKET MATERIAL
3. CLEAN COMBUSTION CHAMBERS
4. CLEAN VALVE GUIDE BUSHINGS
5. CLEAN CYLINDER HEAD
6. INSPECT FOR FLATNESS
7. INSPECT FOR CRACKS
8. CLEAN VALVES
9. INSPECT VALVE STEMS AND GUIDE BUSHINGS
ENGINE MECHANICAL – CYLINDER HEAD
EM-41/43
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EM-49
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EM-53
1KZ-TE Pages From Manual
TO MODEL INDEX
EM-48
EM-51
CONTINUED