Toyota 1KZ-TE Repair Manual page 317

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ST- -14
Inside
(5)
(7)
Long
(6)
Wooden
Block
40 mm
37 mm
Lead Terminal
(3)
(4)
(2)
(1)
Short
S04202
20 mm
Contact
Plate
S04203
STARTING - - STARTER
(e) Install new terminal C kit parts.
(1) Temporarily install a new terminal insulator (inside).
(2) Temporarily install a new contact plate.
(3) Temporarily install a new terminal bolt.
(4) Temporarily install a new O--ring.
(5) Temporarily install a new terminal insulator (out-
side).
(6) Temporarily install a new wave washer.
(7) Temporarily install a new terminal nut.
NOTICE:
Be careful to install the terminal insulators (inside) and
wave washer in the correct direction.
(f) Temporarily tighten the terminal nuts.
(g) Tighten the terminal nuts.
(1) Put a wood block on the contact plate and press it
down with a hand press.
Dimensions of wood block:
20 x 37 x 40 mm (0.97 x 1.46 x 1.57 in.)
Press force: 981 N (100 kgf, 221 lbf)
NOTICE:
Check the diameter of the hand press ram. Then cal-
S S S S
culate the gauge pressure of the press when 981 N
(100 kgf, 221 lbf) of force is applied.
Gauge pressure
2
(kgf/cm ) =
(psi) =
Ram diameter (in.)
(kPa) = (kgf/cm
(kPa) = (psi) x 6.9
If the contact plate is not pressed down with the spe-
S S S S
cified pressure, the contact plate may tilt due to coil
deformation or the tightening of the nut.
1KZ-TE
100 kgf
2
Ram diameter (cm)
x 3.14 (π)
2
221 lbf
2
x 3.14 (π)
2
2
) x 98.1
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