Starter Test; Perform Hold - In Test; Inspect Clutch Pinion Gear Return - Toyota 1KZ-TE Repair Manual

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Battery
Battery
Battery
Ammeter
Battery
Terminal C
Terminal 50
S04206
Terminal C
Terminal 50
S04207
Terminal C
Terminal 50
S04208
Terminal 50
Terminal 30
S04209
STARTING - - STARTER
TEST
NOTICE:
These tests must be performed within 3 to 5 seconds to
avoid burning out the coil.
1. PERFORM PULL - - IN TEST
(a) Disconnect the field coil lead wire from terminal C.
(b) Connect the battery to the magnetic switch as shown.
Check that the clutch pinion gear moves outward.
If the clutch pinion gear does not move, replace the magnetic
switch assembly.
2. PERFORM HOLD - - IN TEST
With battery connected as above with the clutch pinion gear
out, disconnect the negative (--) lead from terminal C. Check
that the pinion gear remains out.
If the clutch pinion gear returns inward, replace the magnetic
switch assembly.
3.

INSPECT CLUTCH PINION GEAR RETURN

Disconnect the negative (--) lead from the switch body.
Check that the clutch pinion gear returns inward.
If the clutch pinion gear does not return, replace the magnetic
switch assembly.
4 . P E RFO RM NO - - LO AD P E RFO RMANCE TE S T
(a) Connect the battery and ammeter to the starter as shown.
(b) Check that the starter rotates smoothly and steadily with
the pinion gear moving out. Check that the ammeter
shows the specified current.
Specified current: 120 A or less at 11.5V
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ST- -19
ST0BP- -02