Timing Belt Installation - Toyota 1KZ-TE Repair Manual

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EM- -18
ENGINE MECHANICAL - - TIMING BELT
INSTALLATION
1. INSTALL NO.1 CAMSHAFT TIMING PULLEY
(a) Install the set key to the key groove of the camshaft.
(b) Align the pulley set key with the key groove of the No.1
camshaft timing pulley, slide the No.1 camshaft timing
pulley.
(c) Temporarily install the No.1 timing pulley bolt.
(d) Hold the hexagon wrench head portion of the camshaft
with a wrench, and tighten the No.1 camshaft timing
P12464
pulley bolt.
Torque: 98 N∙m (1,000 kgf∙cm, 72 ft∙lbf)
2. INSTALL CYLINDER HEAD COVER
(a) Remove any old packing (FIPG) material.
(b) Apply seal packing to the cylinder head s shown the il-
lustration.
Seal packing: Part No. 08826- -0080 or equivalent
P12640
(c) Install a new gasket to the cylinder head cover.
(d) Install the cylinder head cover with the 10 bolts and 2
nuts.
Torque: 9 N∙m (90 kgf∙cm, 78 in.∙lbf)
A11090
3 . I NS TALL I NTAKE P I P E
(a) Place a new gasket on the intake manifold.
(b) Connect the air hose and install the intake pipe.
(c) Press the clamp lock together with the pliers and press
down the tip of the lock plate. Carefully let the lock spread
apart. Take care not to let the pliers slip.
(d) Connect the 2 PCV hoses.
(e) Install the 4 seal washers and nuts.
Torque: 12 N∙m (120 kgf∙cm, 9 ft∙lbf)
P11558
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