Toyota 1KZ-TE Repair Manual page 163

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EM- -70
(d)
(a)
ENGINE MECHANICAL
SST
S04578
S04546
S04577
A11116
(c)
(e)
S04841
- - CYLINDER HEAD
1 8 . I NS TALL I NJ E CTI O N NO ZZLE S
(a) Place the nozzle seats and new gaskets into the injection
nozzle holes of the cylinder head.
(b) Using SST, install the injection nozzles.
SST 09268 -- 64010 (09268 -- 64020)
Torque: 54 N∙m (540 kgf∙cm, 40 ft∙lbf)
NOTICE:
Over torquing could cause nozzle deformation and needle
adhesion or other defects.
1 9 . I NS TALL NO ZZLE LE AKAG E P I P E
(a) Install 4 new gaskets and the leakage pipe with the 4 nuts.
Torque: 30 N∙m (300 kgf∙cm, 22 ft∙lbf)
(b) Connect the fuel hose to the return pipe.
2 0 . I NS TALL I NTAKE MANI FO LD
(a) Place 4 new gaskets in position on the cylinder head.
NOTICE:
Be careful of the installation direction.
(b) Connect the oil dipstick guide assembly.
(c) Install the intake manifold with the 8 nuts and oil dipstick.
Uniformly tighten the nuts in several passes.
Torque: 29 N∙m (290 kgf∙cm, 21 ft∙lbf)
(d) Connect the engine wire clamp to the venturi.
(e) Install the glow plug wire with the nut and grommet.
(f) Connect the throttle position sensor connector.
21. INSTALL WATER OUTLET
(a) Install a new gasket and the water outlet with the 2 nuts.
Torque: 13 N∙m (130 kgf∙cm, 9 ft∙lbf)
(b) Connect the water temperature sender gauge connector.
(c) Connect the turbo pressure sensor connector.
(d) Connect the check connector.
(e) Connect the engine wire clamp.
22. INSTALL INJ ECTION PIPES
2 3 . I NS TALL T URBO CHARG E R
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