Injection Pump - Toyota 1KZ-TE Repair Manual

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INJECTION PUMP

ON-VEHICLE INSPECTION
1. INSPECT ENGINE SPEED SENSOR
2. INSPECT SPILL CONTROL VALVE
3. INSPECT INJECTION PUMP CORRECTION RESISTORS
4. INSPECT TIMING CONTROL VALVE
COMPONENTS
REMOVEL
1. REMOVE INTAKE PIPE
2. REMOVE INJECTION PIPES
3. REMOVE TIMING BELT
4. CHECK INJECTION PUMP DRIVE SHAFT THRUST CLEARANCE
5. REMOVE NO.2 CAMSHAFT TIMING PULLEY
6. REMOVE INJECTION PUMP
DISASSEMBLY
1. MOUNT PUMP ASSEMBLY TO SST (STAND)
2. REMOVE SET KEY OF DRIVE PULLEY FROM DRIVE SHAFT
3. REMOVE FUEL PIPES AND INLET HOLLOW SCREW
4. REMOVE SOLENOID CONNECTOR SUPPORT CLIP
5. REMOVE TIMING CONTROL VALVE
6. REMOVE FUEL TEMPERATURE SENSOR AND DISTRIBUTIVE HEAD PLUG
7. REMOVE DISTRIBUTIVE HEAD PLUG (NO.1)
8. REMOVE DELIVERY VALVE HOLDERS
INSPECTION
INSPECT DELIVERY VALVES
REASSEMBLY
1. MOUNT PUMP BODY TO SST (STAND)
2. INSTALL DELIVERY VALVE HOLDERS
3. INSTALL DISTRIBUTIVE HEAD PLUG
4. INSTALL DISTRIBUTIVE HEAD PLUG (NO.2) AND FUEL TEMPERATURE SENSOR
FU-23
5. INSTALL TIMING CONTROL VALVE
6. INSTALL SOLENOID CONNECTOR SUPPORT CLIP
7. INSTALL FUEL INLET HOLLOW SCREWS FUEL PIPES
8. REMOVE INJECTION PUMP FROM SST (STAND)
9. INSTALL SET KEY OF INJECTION PUMP DRIVE PULLEY ON DRIVE SHAFT
INSTALLATION
1. INSTALL INJECTION PUMP
2. INSTALL NO.2 CAMSHAFT TIMING PULLEY
3. CHECK INJECTION PUMP DRIVE SHAFT THRUST CLEARANCE
4. INSTALL TIMING BELT
5. INSTALL INJECTION PIPES
6. INSTALL INTAKE PIPE
ENGINE FUEL – INJECTION PUMP
FU-16/17
FU-18
FU-18
FU-18
FU-18/19
FU-22
FU-25
FU-26
FU-26
FU-26
FU-15
FU-15
FU-15
FU-18
FU-20
FU-20
FU-20
FU-20
FU-21
FU-21
FU-23
FU-23
FU-23
FU-24
FU-24
FU-24
FU-24
FU-25
1KZ-TE
TO MODEL INDEX
FU-15
FU-18
FU-20
FU-20/21
FU-24
FU-26
Pages From Manual