Cylinder Block Reassembly - Toyota 1KZ-TE Repair Manual

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EM- -94
Front
Mark
(Arrow)
Front Mark
(Protrusion)
Coil Joint
Oil Ring Ends
No.1
Code Mark
No.2
ENGINE MECHANICAL - -
REASSEMBLY
HINT:
Thoroughly clean all parts to be assembled.
S
Before installing the parts, apply fresh engine oil to all slid-
S
ing and rotating surfaces.
Replace all gaskets, O--rings and oil seals with new parts.
S
1. ASSEMBLE PISTON AND CONNECTING ROD
(a) Install a new snap ring on one side of the piston pin hole.
(b) Gradually heat the piston to 80˚C (176˚F).
EM8517
(c) Coat the piston pin with engine oil.
(d) Align the front marks of the piston and connecting rod,
and push in the piston pin with your thumb.
(e) Install a new snap ring on the other side of the piston pin
hole.
P11793
2. INSTALL PISTON RINGS
(a) Install the coil by hand.
(b) Install a piston ring expander, install the oil ring.
P11745
HINT:
Face the end gap of the oil ring in the opposite direction of coil
joint.
EM0242
(c) Using a piston ring expander, install the 2 compression
Piston Ring
Expander
rings with the code mark facing upward.
Code mark:
A11062
CYLINDER BLOCK
No.1
No.2
1KZ-TE Pages From Manual
TO MODEL INDEX
EM15N- -01
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2N
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