Radiator Reassembly; Inspect Lock Plate For Damage - Toyota 1KZ-TE Repair Manual

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CO- -18
Lock Plate
Tap
Dimension "B"
Punch Assembly
Lock Plate
Core
CO1267
f Normal X Twisted
X Twisted
O--Ring
CO0317
CORRECT
Tank WRONG
Lock
Plate
B09014
Part "A"
SST
Stopper Bolt
Overhaul Handle
CO1206
COOLING - - RADIATOR
RE AS S E M BLY
1.

INSPECT LOCK PLATE FOR DAMAGE

HINT:
If the sides of the lock plate groove are deformed, reas-
S
sembly of the tank will be impossible.
Therefore, first correct any deformation with pliers or simi-
S
lar object. Water leakage will result if the bottom of the
lock plate groove is damaged or dented.
NOTICE:
The radiator can only be recaulked 2 times. After the 2nd
time, the radiator core must be replaced.
2 . I NS TALL NE W O - - RI NG S AND TANKS
(a) After checking that there are no foreign objects in the lock
plate groove, install a new O--ring without twisting it.
HINT:
When cleaning the lock plate groove, lightly rub it with sand pa-
per without scratching it.
(b) Install the tank without damaging the O--ring.
(c) Tap the lock plate with a soft--faced hammer so that there
is no gap between it and the tank.
3. ASSEMBLE SST
SST 09230 -- 01010, 09231 -- 14010
(a) Install the punch assembly to the overhaul handle, insert-
ing it in the hole in part "A" as shown in the illustration.
(b) While gripping the handle, adjust the stopper bolt so that
dimension "B" is as shown in the illustration.
Dimension "B": 8.4 mm (0.331 in.)
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