Toyota 1KZ-TE Repair Manual page 198

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PAGE 1 OF 2 TURBOCHARGING – TURBOCHARGER
TURBOCHARGER
PRECAUTION
MAINTENANCE PRECAUTION TC-2
ON-VEHICLE INSPECTION
1. INSPECT INTAKE AIR SYSTEM TC-3
2. INSPECT EXHAUST SYSTEM TC-3
3. CHECK TURBOCHARGER PRESSURE TC-3
4. INSPECT IMPELLER WHEEL ROTATION TC-3
5. INSPECT ACTUATOR OPERATION TC-3
6. INSPECT TURBO PRESSURE SENSOR TC-3
COMPONENTS TC-4/5
REMOVEL
1. DRAIN ENGINE COOLANT TC-6
2. REMOVE INTAKE PIPE TC-6
3. REMOVE TURBOCHARGER HEAT INSULATOR TC-6
4. REMOVE EXHAUST MANIFOLD HEAT INSULATOR TC-6
5. REMOVE TURBO WATER PIPE TC-6
6. REMOVE TURBINE OUTLET ELBOW TC-6
7. REMOVE TURBOCHARGER STAY TC-6
8. REMOVE TURBOCHARGER AND EXHAUST MANIFOLD ASSEMBLY TC-6
9. REMOVE TURBO OIL PIPE FROM TURBOCHARGER TC-6
10. REMOVE EXHAUST MANIFOLD FROM TURBOCHARGER TC-6
11. REMOVE AIR INLET ELBOW FROM TURBOCHARGER TC-6
DISASSEMBLY
1. INSPECT TURBINE SHAFT ROTATION TC-7
2. INSPECT AXIAL PLAY OF TURBINE SHAFT TC-7
3. INSPECT RADIAL PLAY OF TURBINE SHAFT TC-7
4. INSPECT ACTUATOR AND WASTE GATE VALVE OPERATION TC-7
5. REMOVE BEARING HOUSING SIDE PLATE FROM TURBOCHARGER TC-7
6. REMOVE ACTUATOR TC-8
7. REMOVE COMPRESSOR HOUSING TC-8
8. REMOVE BEARING HOUSING TC-8/9
INSPECTION
1. CLEAN AND INSPECT TURBINE HOUSING TC-10
2. CLEAN COMPRESSOR HOUSING TC-11
REASSEMBLY
1. INSTALL BEARING HOUSING TC-12/13
2. INSTALL COMPRESSOR HOUSING TC-13
3. INSTALL ACTUATOR TC-13/14
4. ADJUST ACTUATOR PUSH ROD STROKE TC-14/15
5. INSTALL ACTUATOR HOSE TC-15
6. APPLY YELLOW PAINT TC-15
7. INSTALL BEARING HOUSING SIDE PLATE TO TURBOCHARGER TC-15
CONTINUED