Toyota 5L-E Diesel Engine Manuals

Manuals and User Guides for Toyota 5L-E Diesel Engine. We have 1 Toyota 5L-E Diesel Engine manual available for free PDF download: Repair Manual

Toyota 5L-E Repair Manual (80 pages)

Brand: Toyota | Category: Engine | Size: 7 MB

Contents
2
Terms
3
Abbreviations Used in this Manual
3
Glossary of Sae and Toyota Terms
8
Torque Specification
11
Engine Mechanical
12
Service Data
12
Injection Nozzle Sub-Assy (5L-E) Components
16
Injection Pump Assy (5L-E) Components
17
Partial Engine Assy (5L-E) Components
18
Overhaul
20
Remove Camshaft
21
Remove Cylinder Head Sub-Assy
21
Remove Timing Belt Idler Sub-Assy No.1
22
Remove Timing Belt Idler Sub-Assy No.2
22
Inspect Timing Belt Idler Sub-Assy No.1
22
Inspection Timing Belt Idler Sub-Assy No.2
22
Install Water Pump Assy
23
Install Timing Belt Idler Sub-Assy No.2
23
Install Timing Belt Idler Sub-Assy No.1
23
Install Cylinder Head Gasket
23
Install Cylinder Head Sub-Assy
24
Install Camshaft
25
Install Oil Seal Retainer, No.2 Oil Seal
26
Install Camshaft Oil Seal Retainer
27
Install Timing Belt No.2 Cover
27
Install Camshaft Timing Pulley
27
Inspect Valve Clearance
27
Adjust Valve Clearance
28
Adjusting Shim Selection Using Chart (Intake)
29
Intake Valve Clearance (Cold)
29
Adjusting Shim Selection Using Chart (Exhaust)
30
Install Cylinder Head Cover Sub-Assy
31
Cylinder Head Assy (5L-E) Components
32
Repair Exhaust Valve Seats
33
Inspect Valve Lifter
33
Inspect Camshaft
34
Standard Cam Lobe Height
34
Minimum Cam Lobe Height
34
Journal Diameter
34
Install Tight Plug
36
Install Stud Bolt
37
Install Ring Pin
37
Install Semicircular Plug
38
Install Combustion Chamber Sub-Assy
38
Install Valve Stem Oil O Seal or Ring
38
Install Intake Valve
39
Install Exhaust Valve
39
Install Valve Lifter
39
Cylinder Block Assy (5L-E) Components
40
Inspect Connecting Rod Thrust Clearance
41
Inspect Connecting Rod Oil Clearance
41
Remove Piston and Connecting Rod
42
Remove W/Pin Piston Sub-Assy
43
Inspect Crankshaft Thrust Clearance
44
Inspect Crankshaft Oil Clearance
44
Remove Crankshaft
46
Remove Sub-Assy Oil Nozzle No.1
46
Inspect Oil Check Valve Sub-Assy
46
Inspect Sub-Assy Oil Nozzle No.1
46
Clean W/Pin Piston Sub-Assy
48
Inspect W/Pin Piston Sub-Assy
49
Inspect Piston Ring Set
51
Inspect Connecting Rod Sub-Assy
52
Inspect Piston Pin Oil Clearance
52
Remove Connecting Rod Small End Bush
52
Inspect Connecting Rod Bolt
53
Bore Cylinder
53
Inspect Crankshaft
53
Install Cylinder Block Water Drain Cock Sub-Assy
55
Install Cylinder Block Oil Orifice
55
Install Sub-Assy Oil Nozzle No.1
55
Install Connecting Rod Small End Bush
55
Install Connecting Rod Bearing
57
Install Crankshaft Bearing
57
Install Crankshaft Thrust Washer Set
58
Install Crankshaft
58
Install Piston and Connecting Rod
59
Oil Pump Assy (5L-E) Components
61
Remove Timing Gear Case or Timing Chain Case Oil Seal
62
Remove Oil Pump Relief Valve
62
Remove Oil Pump Drive Gear
62
Inspect Oil Pump Relief Valve
62
Inspect Oil Pump Drive Gear
63
Install Oil Pump Drive Gear
63
Install Oil Pump Relief Valve
64
Install Timing Gear Case or Timing Chain Case Oil Seal
64
Oil Cooler Assy (5L-E) Components
65
Remove Oil Cooler Assy
66
Remove Oil Safety Valve Sub-Assy
66
Remove Oil Filter Union
66
Inspect Oil Safety Valve Sub-Assy
66
Starter Assy (5L-E) Components
67
Remove Starter Yoke Assy
68
Remove Magnet Starter Switch Assy
68
Remove Starter Brush Holder Assy
69
Remove Starter Armature Assy
69
Inspect Starter Armature Assy
69
Inspect Starter Yoke Assy
70
Inspect Brush
71
Inspect Starter Brush Holder Assy
71
Inspect Starter Clutch Sub-Assy
71
Inspect Magnet Starter Switch Assy
72
Install Starter Armature Assy
72
Install Starter Brush Holder Assy
72
Install Magnet Starter Switch Assy
73
Install Starter Yoke Assy
73
Generator Assy (5L-E) Components
74
Remove Vacuum Pump Assy
75
Remove Rear End Cover
75
Remove Generator Brush Holder and Generator Regulator
75
Remove Generator Holder W/Rectifier
75
Remove Rectifier End Frame
76
Remove Generator Rotor Assy
76
Inspect Generator Rotor Assy
76
Inspect Drive End Frame
77
Inspect Generator Brush Holder Assy
77
Inspect Generator Holder W/Rectifier
77
Inspect Generator Regulator Assy
78
Install Generator Rotor Assy
78
Install Rectifier End Frame
78
Install Generator Holder W/Rectifier
79
Install Generator Brush Holder and Generator Regulator
79
Install Rear End Cover
79

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Toyota 5L-E Repair Manual (80 pages)

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