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Delta ASDA-A3 Series Manuals
Manuals and User Guides for Delta ASDA-A3 Series. We have
3
Delta ASDA-A3 Series manuals available for free PDF download: User Manual
Delta ASDA-A3 Series User Manual (1355 pages)
Brand:
Delta
| Category:
Servo Drives
| Size: 29.91 MB
Table of Contents
Table of Contents
8
Items to Check after Unpacking
25
Model Overview
26
Nameplate Information
26
Model Explanation
28
ASDA-A3 Servo Drive and Motor
34
Models
34
Models
37
Description of the Drive Interface
38
Models: A3-L
38
Models: A3-M
39
Models: A3-F
40
Models: A3-E
41
Models: A3-L
42
Models: A3-M
43
Models: A3-F
44
Models: A3-E
45
Installation
46
Ambient Storage Conditions
47
Ambient Installation Conditions
47
Mounting Direction and Space
50
Safety Precautions for Using Motors
53
Troubleshooting for the Motor Operation and Status
55
Mounting Directions and Precautions for the Servo Motor
56
Precautions for Using Servo Motor with Oil Seal
57
Precautions for Installing Servo Motor Accessories
58
Oil and Water Prevention Measures for the Servo Motor
60
Measures to Suppress Temperature Increase of the Servo Motor
61
Specifications for the Circuit Breaker, Magnetic Contactor and Fuse
62
Ferrite Ring
64
Installation Requirements for EMC
66
EMI Filters
68
Selecting the Regenerative Resistor
70
The Use of Braking
78
The Use of Cable
80
Series Servo System Connection
86
Connecting to Peripheral Devices
86
Connectors and Terminals
88
Wiring for Power Supply
90
UVW Power Connector Specifications
93
F40 - F80 Motors - Power Connectors
94
F100 - F130 Motors - Power Connectors
96
F180 4.5 Kw (or Below) Motors - Power Connectors
99
F180 5.5 Kw (or Above) & F220 Motors - Power Connectors
102
Encoder Connector Specifications
104
F40 - F80 Motors - Encoder Connectors
104
F100 - F180 ECMC Motors - Encoder Connectors
110
F100 - F220 ECM-B3 Motors - Encoder Connectors
113
Crimping the Wire Ferrules
120
Screw Terminal Block Dimensions / Screw and Tightening Torque
122
Specifications
122
Encoder Cable Specifications
123
Power Cable Specifications
124
Motor Frame and Power: F180 4.5 Kw (or Below)
126
Motor Frame and Power: F180 5.5 Kw (or Above) & F220
127
Flexible Cable Specifications
128
Waterproof Connector Wiring Instructions
129
F40 - F80 Models - Wiring the Waterproof Connector
129
F100 - F180 Models - Wiring the Waterproof Connector
130
Waterproof Connector Specifications
131
Series Servo System Connection
132
Connecting to Peripheral Devices
132
Connectors and Terminals
134
Wiring for Power Supply
136
UVW Power Connector Specifications
137
F40 - F80 Motors - Power Connectors
137
F100 - F130 Motors - Power Connectors
137
F180 4.5 Kw (or Below) Motors - Power Connectors
137
F180 5.5 Kw (or Above) & F220 Motors - Power Connectors
137
Encoder Connector Specifications
138
F40 - F80 Motors - Encoder Connectors
138
F100 - F220 ECM-B3 Motors - Encoder Connectors
139
Wire Selection
140
Wire Diameters and Terminals / Ferrules
140
Screw Terminal Block Dimensions / Screw and Tightening Torque
141
Specifications
141
Cable Specifications
142
Waterproof Connector Specifications
142
And 400V Series - Servo System Wiring Diagram
143
Series Models
143
And Below) Models
143
Kw Models
144
Kw - 15 Kw Models
145
Series Models
146
1.5 Kw Models
146
Kw - 15 Kw Models
147
And 400V Series - Wiring for CN1 I/O Connector
148
A3-L and A3-M Models - Wiring for CN1 I/O Connector
148
A3-L and A3-M Models - CN1 I/O Connector
148
A3-L and A3-M Models - Quick Connector
155
A3-L and A3-M Models - CN1 Wiring Diagrams
160
A3-E and A3-F Models - Wiring for CN1 I/O Connector
167
A3-E and A3-F Models - CN1 I/O Connector
167
A3-E and A3-F Models - Quick Connector
173
A3-E and A3-F Models - CN1 Wiring Diagrams
177
And 400V Models - Wiring for the CN2 Encoder Connector
180
And 400V Models - Wiring for the CN3 Connector
184
(RS-485 / High-Speed Communication)
184
And 400V Models - Wiring for CN4 Connector (Mini USB)
186
And 400V Models - Wiring for CN5 Connector (Applicable to Full-Closed Loop)
187
And 400V Models - Wiring for CN5 Connector
187
(Applicable to Full-Closed Loop)
187
And 400V Models - Wiring for CN6 Connector
190
Wiring for the DMCNET Communication Connector
190
Wiring for the Ethercat Communication Connector
192
Models - STO (Safe Torque Off) Function
195
CN10 STO Connector
195
Introduction to STO
196
Precautions for Using STO Function
196
Specifications of STO
197
How Does the STO Function Work
197
Activation Status
198
Deactivation Status
200
Wiring for STO
201
Not Using the STO Function
201
Using the STO Function for a Single Drive
202
Using the STO Function for Multiple Drives
203
Models - STO (Safe Torque Off) Function
204
Introduction to STO
204
Precautions for Using STO Function
204
Potential Risks of STO
205
Safety Parameters
206
How Does the STO Function Work
207
Response Time
207
Alarm Triggering
208
STO Deactivation Settings
210
Wiring for STO
215
CN10 STO Connector
215
Input / Output Signal Specification
216
Not Using the STO Function
217
Using the STO Function for a Single Drive
217
Using the STO Function for Multiple Drives
218
Validation Test
219
Series - Standard Wiring Example
220
Position (PT) Control Mode - Differential Line Driver Signal Input
220
Position (PT) Control Mode - Open-Collector Signal Input
221
Position (PR) Control Mode - Internal Position Commands
222
Speed (S) Control Mode
224
Torque (T) Control Mode
226
Communication Mode (Canopen)
228
Communication Mode (DMCNET)
229
Communication Mode (Ethercat)
230
Series - Standard Wiring Example
231
Position (PT) Control Mode - Differential Line Driver Signal Input
231
Position (PT) Control Mode - Open-Collector Signal Input
232
Position (PR) Control Mode - Internal Position Commands
233
Speed (S) Control Mode
235
Torque (T) Control Mode
237
Communication Mode (Canopen)
239
Communication Mode (DMCNET)
240
Communication Mode (Ethercat)
241
Test Operation and Panel Display
242
Panel Description
243
Parameter Setting Procedure
244
Status Display
247
Data Save Status
247
Decimal Points
247
Alarm Messages
248
Positive and Negative Sign Setting
248
Monitoring Display
248
General Functions
252
Operation of Fault Record Display
252
Force DO on
253
Digital Input Diagnosis Operation
254
Digital Output Diagnosis Operation
254
Testing
255
Testing Without Load
255
Apply Power to A3 Servo Drive
256
JOG Trial Run Without Load
261
Trial Run Without Load (Speed Mode)
263
Trial Run Without Load (Position Mode)
265
Tuning
268
Tuning Procedure
271
Inertia Estimation
272
Precautions for Inertia Estimation
272
Inertia Estimation with ASDA-Soft
273
One Touch Tuning
276
Precautions for One Touch Tuning
277
One Touch Tuning with ASDA-Soft
277
Auto Tuning
280
Precautions for Auto Tuning
281
Flowchart of Auto Tuning
282
Auto Tuning through the Drive Panel
283
Auto Tuning with ASDA-Soft
284
Parameters Related to Auto Tuning
291
Automatic Gain Adjustment Level 1 (P2.105) - Stiffness Adjustment
291
Automatic Gain Adjustment Level 2 (P2.106) - Response Adjustment
292
Alarms Related to Auto Tuning
293
Gain Adjustment Modes
294
Differences between Gain Adjustment Modes
294
Flowchart of Gain Adjustment Mode
296
Gain Adjustment Mode 1
297
Gain Adjustment Mode 2
297
Gain Adjustment Mode 3
298
Gain Adjustment Mode 4
299
Gain Adjustment Mode 5
300
Gain Adjustment Mode 6
300
Parameters Related to Gain Adjustment Modes
301
Bandwidth Response Level (P2.031) - Stiffness Adjustment
301
Command Response Gain (P2.089) - Response Adjustment
302
Bandwidth for Speed Loop Response (P2.126) - Bandwidth Adjustment
302
Manual Tuning of Gain Parameters
303
Flowchart of Manual Tuning in Speed Mode
305
Flowchart of Manual Tuning in Position Mode
306
Manual Tuning with ASDA-Soft
307
Mechanical Resonance Suppression and Noise Elimination
308
Notch Filter
309
Function Restriction
309
Function Description
309
Parameter Descriptions
310
Application Example
312
Resonance Suppression Low-Pass Filter
316
Function Restriction
316
Function Description
316
Application Example
316
Speed Detection Filter
317
Function Restriction
317
Function Description
317
Application Example
318
Low-Frequency Vibration Suppression Filter
319
Function Restriction
319
Function Description
319
Application Example
321
Model-Controlled Vibration Suppression Filter
322
Restrictions of the Two Degree of Freedom Control Function
322
Function Description of Two Degree of Freedom Control Function
323
Application Example of Two Degree of Freedom Control Function
324
Restrictions of Vibration Elimination
325
Function Description of Vibration Elimination
325
Application Example of Vibration Elimination
326
Position Command Filter
327
Function Restriction
327
Function Description
327
Application Example
328
Speed Command Filter
329
Function Restriction
329
Function Description
329
Application Example
329
Torque Command Filter
330
Function Restriction
330
Function Description
330
Application Example
330
Application Function Adjustment
331
Adjusting Position Error in Constant Speed Zone
331
Function Restriction
331
Function Description
331
Application Example
332
Position Overshoot Adjustment
333
Function Restriction
333
Function Description
333
Application Example
333
Multi-Axis Contour Control
334
Function Restriction
334
Function Description
334
Application Example
336
Gain Switching
338
Function Restriction
338
Function Description
338
Application Example
338
Selecting the Operation Mode
344
Position Mode
346
Position Command in PT Mode
346
Position Command in PR Mode
347
Control Structure of Position Mode
348
S-Curve Filter (Position)
349
Electronic Gear Ratio (E-Gear Ratio)
351
Low-Pass Filter
352
Timing Diagram of PR Mode
352
Gain Adjustment of the Position Loop
353
Low-Frequency Vibration Suppression in Position Mode
355
Speed Mode
358
Selecting the Speed Command Source
358
Control Structure of Speed Mode
359
Smooth Speed Command
360
Scaling of the Analog Command
362
Timing Diagram of Speed Mode
363
Gain Adjustment of the Speed Loop
364
Resonance Suppression Unit
366
Torque Mode
369
Selecting the Torque Command Source
369
Control Structure of Torque Mode
370
Smooth Torque Command
370
Scaling of the Analog Command
371
Timing Diagram of Torque Mode
372
Dual Mode / Multi-Mode
373
Speed / Position Dual Mode
374
Speed / Torque Dual Mode
375
Torque / Position Dual Mode
376
Others
377
Applying the Speed Limit
377
Applying the Torque Limit
377
Analog Monitoring
378
Full-Closed Loop Control System
379
Hardware Configuration
380
Control Structure
382
Steps for Setting the Full-Closed Loop Function
384
Parameters for Full-Closed Loop Function
385
Auxiliary Encoder Direction Setting
385
Auxiliary Encoder Resolution Setting
388
E-Gear Settings
391
Setting the Protection Range for the Feedback Position Error between
391
Setting the Low-Pass Filter Time Constant for Full- / Semi-Closed Loop Control
392
Setting the Error Clearing Function When Switching between Full- and
393
Semi-Closed Loops
393
Auto Clearing of the Feedback Position Error between the Main
396
Set DI [0X0B] to Switch between Full- and Semi-Closed Loop Modes
397
Z Phase Source of Homing
398
Encoder Output Settings
399
Full-Closed Loop Feedback Source for the Controller
401
Troubleshooting Full-Closed Loop Alarms
402
Motion Control
404
PR Mode Description
406
Shared PR Parameters
408
Monitoring Variables of PR Mode
410
Motion Control Commands
413
Homing Methods
413
Speed Command
426
Position Command
428
Jump Command
431
Write Command
433
Rotary Axis Position Command (Index)
435
Arithmetic Operation (Statement)
439
Overview of the PR Procedure
442
Trigger Methods for the PR Command
449
PR Procedure Execution Flow
453
Application of Motion Control
467
Data Array
467
High-Speed Position Capture Function (Capture)
471
High-Speed Position Compare Function (Compare)
475
E-Cam
479
Source Signal for the Master Axis
480
Clutch Engagement and Disengagement
484
E-Cam Gears and Curve Scaling
492
E-Cam Curve
495
E-Cam Curve and PR Command Overlapping
503
Troubleshooting for E-Cam
505
Rotary Shear
507
Flying Shear
534
Macro
547
Auxiliary Function
557
Horizontal Packing Machine Applications
560
Parameter Definitions
579
List of Parameters
580
Parameter Descriptions
602
P0.XXX Monitoring Parameters
602
P1.XXX Basic Parameters
619
P2.XXX Extension Parameters
670
P3.XXX Communication Parameters
717
P4.XXX Diagnosis Parameters
727
P5.XXX Motion Control Parameters
737
P6.XXX PR Parameters
780
P7.XXX PR Parameters
804
Pm.XXX Motor Parameters
824
Modbus Communication
864
Communication Interface (Hardware)
865
Communication Parameter Settings
866
Modbus Communication Protocol
867
Setting and Accessing Communication Parameters
878
Communication Specification
879
Battery Box and Absolute Encoder Cable
884
Battery Specifications
884
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Delta ASDA-A3 Series User Manual (845 pages)
Brand:
Delta
| Category:
Servo Drives
| Size: 29.85 MB
Table of Contents
Table of Contents
6
Components of the Servo Set
17
Model Overview
18
Nameplate Information
18
Model Explanation
20
ASDA-A3 Servo Drive and Motor
24
Description of the Drive Interface
25
A3-L Models
25
A3-M Models
26
A3-F Models
27
Installation
28
Ambient Storage Conditions
29
Ambient Installation Conditions
30
Mounting Direction and Space
31
Safety Precautions for Using Motors
33
Troubleshooting for the Motor Operation and Status
35
Mounting Directions and Precautions for the Servo Motor
36
Precautions for Using Oil Seal Servo Motors
37
Precautions for Using Couplings
37
Oil and Water Prevention Measures for the Servo Motor
38
Measures to Suppress Temperature Increase of the Servo Motor
39
Specifications for the Circuit Breaker and Fuse
40
Ferrite Ring
40
Installation Requirements for EMC
42
EMI Filters
43
Selecting the Regenerative Resistor
45
The Use of Braking
50
System Connection
54
Connecting to Peripheral Devices
54
Connectors and Terminal Blocks
56
Wiring for Power Supply
58
UVW Connectors for the ASDA-A3 Servo Drive
61
Specification for the Encoder Connector
63
Wire Selection
68
Wiring Diagram for the Servo System
71
Wiring for CN1 (I/O Signal)
73
CN1 I/O Connector (for A3-L and A3-M Series)
73
Signal Explanation for Connector CN1 (for A3-L and A3-M Series)
75
CN1 I/O Connector (for A3-F Series)
78
Signal Explanation for Connector CN1 (for A3-F Series)
79
Wiring Diagrams (CN1)
81
Application: Using the CN1 Quick Connector for Wiring
88
Wiring for the CN2 Encoder Connector
93
Wiring for the CN3 Connector (RS-485 / High Speed Communication)
96
CN4 Serial Connector (Mini USB)
98
CN5 Connector (for Machine Position Feedback, Applicable to Full-Closed Loop)
99
CN5 Connector
99
Full-Closed Loop)
99
CN6 Connector
100
DMCNET Communication Connector for Wiring
100
CN10 STO Connector (Safe Torque off )
102
STO Function (Safe Torque Off)
103
Introduction to STO
103
The Potential Danger of STO
103
Specifications of STO
104
How Does the STO Function Work
105
Activation Status
105
Deactivation Status
107
Wiring for STO
108
Not Using the STO Function
108
Single Drive Module
108
Multiple Drive Modules
109
Standard Wiring Example
110
Position (PT) Control Mode
110
Position (PR) Control Mode
111
Speed Control Mode
112
Torque Control Mode
113
Communication Mode (Canopen)
114
Communication Mode (DMCNET)
115
Panel Description
117
Parameter Setting Procedure
118
Status Display
121
Save the Setting Display
121
Display the Decimal Point
121
Alarm Messages
122
Positive and Negative Sign Setting
122
Monitoring Display
122
General Functions
125
Operation of Fault Record Display
125
Force DO on
126
Digital Input Diagnosis Operation
127
Digital Output Diagnosis Operation
127
Testing
128
Testing Without Load
128
Apply Power to A3 Servo Drive
129
JOG Trial Run Without Load
134
Trial Run Without Load (Speed Mode)
136
Trial Run Without Load (Position Mode)
138
Tuning
140
Tuning Procedure and the Applied Mode
141
Flowchart of the Tuning Procedure
141
Tuning Modes
142
Auto Tuning
143
Flowchart of Auto Tuning
144
Auto Tuning through the Drive Panel
145
Auto Tuning with ASDA-Soft (Software)
146
Alarms Related to Auto Tuning
153
Tuning Mode
154
Flowchart of Gain Adjustment Mode
154
Gain Adjustment Mode 1
155
Gain Adjustment Mode 2
155
Gain Adjustment Mode 3
156
Setting the Bandwidth Response Level (Stiffness)
157
Tuning in Manual Mode
159
Mechanical Resonance Suppression
161
Operation Mode
162
Selecting the Operation Mode
164
Position Mode
166
Position Command in PT Mode
166
Position Command in PR Mode
166
Control Structure of Position Mode
167
S-Curve Filter (Position)
168
Electronic Gear Ratio (E-Gear Ratio)
170
Low-Pass Filter
171
Timing Diagram of PR Mode
171
Gain Adjustment of the Position Loop
172
Low-Frequency Vibration Suppression in Position Mode
174
Speed Mode
176
Selecting the Speed Command Source
176
Control Structure of Speed Mode
177
Smooth Speed Command
178
Scaling of the Analog Command
180
Timing Diagram of Speed Mode
181
Gain Adjustment of the Speed Loop
182
Resonance Suppression Unit
184
Torque Mode
187
Selecting the Torque Command Source
187
Control Structure of Torque Mode
188
Smooth Torque Command
189
Scaling of the Analog Command
189
Timing Diagram of Torque Mode
190
Dual Mode
191
Speed / Position Dual Mode
192
Speed / Torque Dual Mode
193
Torque / Position Dual Mode
194
Others
195
Applying the Speed Limit
195
Applying the Torque Limit
195
Analog Monitoring
196
PR Mode Description
200
Shared PR Parameters
202
Monitoring Variables of PR Mode
204
Motion Control Commands
207
Homing Methods
207
Speed Command
220
Position Command
222
Jump Command
225
Write Command
227
Index Position Command
229
Arithmetic Operation (Statement)
233
Overview of the PR Procedure
236
Trigger Methods for the PR Command
243
PR Procedure Execution Flow
247
Application of Motion Control
263
Data Array
263
High-Speed Position Capture Function (Capture)
267
High-Speed Position Compare Function (Compare)
271
E-Cam
275
Source Signal for the Master Axis
276
Clutch Engagement and Disengagement
280
E-Cam Gears and Curve Scaling
288
E-Cam Curve
291
E-Cam Curve and PR Command Overlapping
299
Troubleshooting for E-Cam
301
Rotary Shear
303
Flying Shear
331
Macro
344
Auxiliary Function
354
Horizontal Packing Machine Applications
356
Parameter Definitions
375
List of Parameters
376
Parameter Descriptions
385
P0.XXX Monitoring Parameters
385
P1.XXX Basic Parameters
400
P2.XXX Extension Parameters
440
P3.XXX Communication Parameters
475
P4.XXX Diagnosis Parameters
481
P5.XXX Motion Control Parameters
488
P6.XXX PR Parameters
528
P7.XXX PR Parameters
552
Pm.XXX Motor Parameters
572
MODBUS Communication
606
Communication Interface (Hardware)
607
Communication Parameter Settings
608
MODBUS Communication Protocol
609
Setting and Accessing Communication Parameters
620
Communication Specification
621
Absolute System
624
Battery Box (Absolute Type) and Wiring
626
Specifications
626
Battery Box Dimensions
627
Connection Cable for the Absolute Encoder
628
Battery Box Cable
630
Installation
631
Installing the Battery Box in the Servo System
631
Installing and Replacing a Battery
633
System Initialization and Operating Procedures
636
System Initialization
636
Pulse Number
637
PUU Number
638
Establish the Absolute Origin Coordinates
639
Establishing the Absolute Origin Coordinates with DI/DO
639
Establishing the Absolute Origin Coordinates with Parameters
640
Establishing the Absolute Origin Coordinates with the PR Homing Function
640
Read the Absolute Position
640
Reading the Absolute Position with DI/DO
640
Delta ASDA-A3 Series User Manual (604 pages)
Brand:
Delta
| Category:
Servo Drives
| Size: 20.71 MB
Table of Contents
Preface
2
Safety Precautions
3
Table of Contents
6
Product Overview
14
Components of the Servo Set
15
Model Overview
16
Nameplate Information
16
ASDA-A3 Series Servo Drive
16
Serial Number
16
ECM-A3 Series Servo Motor
17
ECMC Series Servo Motor
17
Model Explanation
18
ASDA-A3 Servo Drive
18
ASDA-A3 Servo Drive and Motor
22
Description of the Drive Interface
23
Installation
24
Ambient Storage Conditions
25
Ambient Installation Conditions
26
Mounting Direction and Space
27
Heat Dissipation Requirements
28
Safety Precautions for Using Motors
29
Handling, Mounting, and Storage
29
Wiring
29
Operation
30
Others
30
Specifications for the Circuit Breaker and Fuse
31
Ferrite Ring
31
Installation Precautions
32
The Suggested Winding Methods
32
Installation Requirements for EMC
33
EMI Filters
34
General Precautions for Installation
34
Motor Cable Selection and Installation Precautions
35
Selecting the Regenerative Resistor
36
The Built-In Regenerative Resistor in the ASDA-A3
36
Rotary Motor
38
Calculation of the Regenerative Power When There Is no External Torque
38
Calculation When There Is External Torque and Motor Does Negative Work
40
The Use of Braking
41
Timing Diagram of Brake Control
41
Output Timing of the BRKR Signal
41
Wiring of the Brake
42
Timing Diagram of Control Power and Main Power
42
Wiring Contents
44
System Connection
46
Connecting to Peripheral Devices
46
Connecting to Peripheral Devices
47
Installation Safety Precautions
47
Motor
47
Servo Motor)
47
Connectors and Terminal Blocks
48
Wiring for Power Supply
50
Wiring Method for Single-Phase Power Supply
50
Wiring Method for Three-Phase Power Supply
51
Connecting Multiple Servo Drives
52
Table for UVW Connector Specifications
53
UVW Connectors for the ASDA-A3 Servo Drive
53
Encoder Connection: Quick Connector
55
Specification for the Encoder Connector
55
Specification and Pin Assignment for the Absolute Encoder Connector
56
Specifications and Pin Assignment for Incremental Encoder Connector
56
Connection Method
57
Encoder Connection: Military Connector
58
Wire Selection
60
Wiring Diagram for the Servo System
63
Models of 400 W and below
63
Models of 750 W – 3 Kw
64
Wiring for CN1 (I/O Signal)
65
CN1 I/O Connector (for A3-L and A3-M Series)
65
Pin Assignment
66
Signal Explanation for Connector CN1 (for A3-L and A3-M Series)
67
General Signals
67
Default DI Signal of each Control Mode
68
The Default DO Signal
69
CN1 I/O Connector (for A3-F Series)
70
Signal Explanation for Connector CN1 (for A3-F Series)
71
Default DI Signal for each Control Mode
71
Wiring Diagrams (CN1)
73
C1: Input for Speed/Torque Analog Command
73
C2: Output for Analog Monitoring Command
73
C3-1: Source for Pulse Input Is Open-Collector NPN Type Equipment
74
C3-2: Source for Pulse Input Is Open-Collector PNP Type Equipment
74
C4: Pulse Input Can Only be Used with 2.8 V – 3.6 V Power Systems
75
C5: DO Wiring - Servo Drive Uses an External Power Supply and Resistor
76
C7: NPN Transistor
77
C8: PNP Transistor
77
C9: Output for Encoder Position Signal (Line Driver)
78
C10: Output for Encoder Position Signal (Opto-Isolator)
78
C11: Encoder OCZ Output (Open-Collector Z Pulse Output)
79
Application: Using the CN1 Quick Connector for Wiring
80
Pin Assignment for the CN1 Quick Connector
81
Wiring Example
82
Wiring for CN1 Quick Connector and Installation
82
Wiring for the CN2 Encoder Connector
84
The CN2 Encoder Signal Connector
84
Quick Connector Ends
84
Military Connector Ends
84
CN2 Pin Assignment
85
Connecting Shielded Wire to the CN2 Encoder Connector
85
Wiring for the CN3 Connector (RS-485 / High Speed Communication)
87
CN4 Serial Connector (Mini USB)
89
CN5 Connector (for Machine Position Feedback, Applicable to Full-Closed Loop)
90
CN6 Connector
91
DMCNET Communication Connector for Wiring
91
CN10 STO Connector (Safe Torque off )
93
STO Function (Safe Torque Off)
94
Introduction to STO
94
The Potential Danger of STO
94
Wiring for STO
95
How Does the STO Function Work
96
Actions Description (on = 24V; off = 0V)
96
Description of the STO Alarm
96
Related Parameter of the STO Function
97
STO Function Description
97
FDBK Behavior
98
Example of Latching
98
Example of Not Latching
98
Standard Wiring Example
99
Position (PT) Control Mode
99
Position (PR) Control Mode
100
Speed Control Mode
101
Torque Control Mode
102
Communication Mode (Canopen)
103
Communication Mode (DMCNET)
104
Test Operation and Panel Display
106
Trial Operation and Panel Display
107
Panel Description
107
Parameter Setting Procedure
108
Switching Modes
108
Operating in each Mode
108
Parameter Mode
109
Editing Mode
110
Status Display
111
Save the Setting Display
111
Display the Decimal Point
111
Alarm Messages
112
Monitoring Display
112
Positive and Negative Sign Setting
112
The Following Table Shows the Panel Display of 16-Bit and 32-Bit Value
115
General Functions
116
Operation of Fault Record Display
116
Force DO on
117
Digital Input Diagnosis Operation
118
Digital Output Diagnosis Operation
118
Testing Without Load
119
Apply Power to A3 Servo Drive
120
When the Screen Displays
121
Overvoltage Warning
121
Encoder Error Warning
121
Emergency Stop Warning
122
Negative Limit Error Warning
122
Positive Limit Error Warning
123
Corrective Action
123
JOG Trial Run Without Load
124
The Following Shows the JOG Timing Diagram
125
Trial Run Without Load (Speed Mode)
126
Trial Run Without Load (Position Mode)
128
Tuning
130
Tuning Procedure and the Applied Mode
131
Flow Chart for the Tuning Procedure
131
Tuning Modes
132
Quick Mode
133
Auto Tuning
133
Flow Chart for Auto Tuning
134
Auto Tuning through the Drive Panel
135
Auto Tuning with ASDA-Soft (Software)
136
Auto-Tuning with Host Controller
137
Click Controller
138
Click Drive
140
Auto-Tuning with Servo Drive
140
Alarms Related to Auto Tuning
143
Tuning Mode
144
Flow Chart of Tuning Mode
144
Tuning Mode 1
145
Tuning Mode 2
145
Tuning Mode 3
146
Adjust the Bandwidth Level
147
Setting the Frequency Response Bandwidth (Stiffness)
147
Gain Response
148
Adjust the Gain Response
148
Tuning in Manual Mode
149
Position Control Gain
149
Speed Control Gain
149
Speed Integral Compensation
149
Low-Pass Filter for Resonance Suppression
150
Anti-Interference Gain
150
Position Feed Forward Gain
150
Mechanical Resonance Suppression
151
Operation Mode
152
Selecting the Operation Mode
154
Position Mode
155
Position Command in PT Mode
155
Position Command in PR Mode
156
Control Structure of Position Mode
156
The Pulse Command Input Inhibit Function
157
S-Curve Filter (Position)
158
Electronic Gear Ratio (E-Gear Ratio)
159
Low-Pass Filter
160
Timing Diagram of PR Mode
160
Gain Adjustment for the Position Loop
161
Auto Adjustment
161
Manual Adjustment
161
Low-Frequency Vibration Suppression in Position Mode
163
Auto Function
163
Manual Setting
164
Speed Mode
165
Selecting the Speed Command Source
165
Control Structure of Speed Mode
166
Smooth Speed Command
167
S-Curve and Time Setting
167
Analog Speed Command Filter
168
Low-Pass Filter for Commands
168
Scaling of the Analog Command
169
Timing Diagram for Speed Mode
170
Gain Adjustment of the Speed Loop
171
Manual Mode
171
Frequency Domain
172
Resonance Suppression Unit
173
Speed Control Unit
173
System Open-Loop Gain with Resonance
174
Notch Filter
174
Torque Mode
176
Selecting the Torque Command Source
176
Control Structure of Torque Mode
177
Smooth Torque Command
178
Scaling of the Analog Command
178
Timing Diagram in Torque Mode
179
Dual Mode
180
Speed / Position Dual Mode
181
Speed / Torque Dual Mode
182
Torque / Position Dual Mode
183
Applying the Speed Limit
184
Command Source Selection of Speed Limit
184
Others
184
Applying the Torque Limit
185
Analog Monitoring
185
Command Source Selection of Torque / Speed Limit
185
Voltage Drift
186
Motion Control
188
Description of Motion Control
189
PR Mode Description
189
Setting Parameters for each PR Path
189
Example of PR#1 Property and Data Content
190
PR Mode Interface in ASDA-Soft
190
PR Diagram Display in ASDA-Soft
191
Shared PR Parameters
191
ASDA-Soft Interface for Shared PR Parameter Data
192
Shared Parameter Data for PR Paths
192
Monitoring Variables of PR Mode
193
Timing Diagram for PR Mode Monitoring Variables
193
Monitoring Variables Status When Executing a Command in PR Mode
194
Operation of DI/DO Signals in PR Mode
194
Homing Methods
195
Motion Control Commands
195
Origin Definition
197
Homing Screen in ASDA-Soft
199
Homing Mode and Monitoring Variables
206
Speed Command
206
Parameters for PR Mode Speed Control
207
PR Mode Speed Screen in ASDA-Soft
207
Bit Function of PR Speed Control
208
Position Command
208
Parameters for PR Mode Position Setting
209
PR Mode Position Interface of ASDA-Soft
209
Bit Functions of Parameters of PR Mode Position Control
211
Four Types of Position Command
211
Jump Command in PR Mode
212
Using PR Mode Jump Command in ASDA-Soft
212
Bit Function of PR Jump Command
213
Write Command
213
Bit Function for PR Write Command
214
Using PR Write Command in ASDA-Soft
214
Index Position Command
215
PR Mode Indexing Coordinates
216
Indexing Coordinates Setting Wizard in PR Mode
217
PR Mode Index Position Screen in ASDA-Soft
217
Bit Function for the Index Position Command
218
Motor‟S Operation Direction and Indexing Coordinates
218
Arithmetic Operations
219
PR Arithmetic Operations Screen in ASDA-Soft
219
Description of each Field in the Operation Section
220
Field Description for the Procedure Setting Section
220
Statements Tab in ASDA-Soft
221
Overview of the PR Procedure
222
PR Display
222
Homing Methods Display
223
Position Command Display
224
Speed Command Display
224
Jump Command
225
Write Command Display
226
Indexing Position Command Display
227
Arithmetic Operation
228
Digital Input (DI) Triggering
229
I/O Screen in ASDA-Soft
229
Trigger Methods for the PR Command
229
Use DI to Select the PR Path to be Triggered
230
Event Triggering
231
Example of Event Triggering Timing Diagram
231
Event On/Off Screen in ASDA-Soft
232
PR Command Trigger Register (P5.007)
232
Special Trigger Method
232
PR Execution Flow in the ASDA-A3
233
PR Procedure Execution Flow
233
Trigger Mechanism
233
Motion Command Generator
234
PR Executor
234
PR Queue
234
Sequence Command
234
Position Command Followed by a Position Command
235
Sequence Position Command
235
Speed Command Followed by a Speed Command
236
Speed Sequence Command
236
Multiple Commands
237
Sequence Command – Multiple Commands
237
Command Interruption
238
Internal and External Interruption
238
Internal Interruption
238
Internal Interruption - Position Command
239
Relative and Incremental Position Command for Internal Interruption
239
Internal Interruption – Speed Command
240
Internal Interruption – Multiple Commands
241
Multiple Interrupt Commands
241
External Interruption
242
Overlap Command
243
Multiple Commands with Arithmetic Operations
245
Writing Trigger Command in Statement Section
245
Application of Motion Control
246
Data Array Screen in ASDA-Soft
246
Channel 1 – Reading / Writing the Data Array
247
Read / Write Via Panel
247
Channel 1 – Reading and Writing the Data Array
248
Read and Write Using Communication
248
High-Speed Position Capturing Function (Capture)
249
Capture Function Screen in ASDA-Soft
250
Flow Chart for High-Speed Position Capturing
250
Application Example for High-Speed Capturing Function
252
PR Path with Application of High-Speed Capture Function
252
High-Speed Position Comparing Function (Compare)
253
Flow Chart for the High-Speed Position Compare Function
254
Compare Function Screen in ASDA-Soft
255
PR Path Using the Compare Function
256
Timing of the Compare Function
257
Parameters
258
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