Caliper Installation - Yamaha TDM850 1996 Service Manual

FRONT AND REAR BRAKE

CALIPER INSTALLATION

1. Install:
S Front brake
S Brake caliper 1 (temporarily)
S Copper washers
S Brake hose 2
S Union bolt 3
CAUTION:
When installing the brake hose on the caliper
1 , take care that the pipe touches the projec-
tion a on the brake caliper.
NOTE:
Make sure that the damper of the brake pipe is in
contact with the front fender. If it's not in contact,
loosen holding bolt B (left and right) and move the
brake pipe so that the damper contacts the fender.
Then tighten the holding bolt.
Rear brake
S Brake caliper 1 (temporarily)
S Copper washer
S Brake hose joint 2
S Brake hose 3
WARNING
S Proper hose routing is essential to insure
safe motorcycle operation. Rear to "CABLE
ROUTING".
S Always use new copper washers.
2. Install:
S Pad shims
(onto brake pads)
S Brake pads
S Pad spring
S Retaining pins
S Retaining clips
S Pad cover
S Brake caliper
Refer to "BRAKE PAD REPLACEMENT".
3. Fill:
S Brake reservoir
Refer to "MASTER CYLINDER ASSEMBLY –
Front brake".
7-32
CHAS
New
30 Nm (3.0 mSkg)
40 Nm (4.0 mSkg)
14 Nm (1.4 mSkg)
40 Nm (4.0 mSkg)