Yamaha TDM850 Owner's Manual
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Yamaha TDM850 Owner's Manual

2000
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OWNER'S MANUAL
TDM850
4TX-28199-E5

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  • Page 1 OWNER’S MANUAL TDM850 4TX-28199-E5...
  • Page 3 EAU03338 Welcome to the Yamaha world of motorcycling! As the owner of a TDM850, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

  • Page 5: Important Manual Information

    IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
  • Page 6 IMPORTANT MANUAL INFORMATION EAU03337 TDM850 OWNER’S MANUAL © 2000 by Yamaha Motor Co., Ltd. 1st Edition, August 2000 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 7: Table Of Contents

    EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...

  • Page 9: Give Safety The Right Of Way

    GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY ..........1-1...
  • Page 10 G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving value and operating condition of your motorcycle.

  • Page 11: Description

    DESCRIPTION Left view ..................... 2-1 Right view................... 2-2 Controls and instruments ..............2-3...
  • Page 12 D ESCRIPTION EAU00026 Left view 1. Coolant reservoir (page 6-12) 2. Helmet holder (page 3-11) 3. Seat lock (page 3-11) 4. Shock absorber assembly spring preload adjusting nut (fine adjustment) (page 3-15) 5. Shock absorber assembly damping force adjusting dial (page 3-16)
  • Page 13 DESCRIPTION Right view 6. Luggage strap holders (page 3-17) 7. Shock absorber assembly spring preload adjusting lever (coarse adjustment) (page 3-15) 8. Fuses (page 6-35) 9. Engine oil level check window (page 6-9) 10. Front fork spring preload adjusting bolt (page 3-13) 11.
  • Page 14 DESCRIPTION Controls and instruments 1. Clutch lever (page 3-7) 6. Tachometer (page 3-4) 2. Left handlebar switches (page 3-5) 7. Fuel gauge (page 3-5) 3. Starter (choke) lever (page 3-10) 8. Right handlebar switches (page 3-6) 4. Speedometer unit (page 3-3) 9.

  • Page 15: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ........3-1 Fuel ..............3-9 Indicator and warning lights ........3-2 Fuel tank breather hose (for Germany only) ..3-10 Speedometer unit ..........3-3 Starter (choke) lever .......... 3-10 Tachometer ............3-4 Seat ..............3-11 Self-diagnosis device ..........3-4 Helmet holder ............

  • Page 16: Main Switch/Steering Lock

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 2. Turn. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”...

  • Page 17: Instrument And Control Functions

    The corresponding indicator light flash- ing light does not come on while pushing the start switch, have a es when the turn signal switch is Yamaha dealer check the electri- pushed to the left or right. cal circuit. EC000002 EAU00061 Neutral indicator light “...

  • Page 18: Speedometer Unit

    This ing light does not come on, have a The speedometer unit is equipped with information will enable you to plan fu- Yamaha dealer check the electri- the following: ture fuel stops. cal circuit.

  • Page 19: Tachometer

    Tachometer If the tachometer displays such an er- 5. Push the “SELECT” button to start The electric tachometer allows the rider ror code, have a Yamaha dealer check the clock. to monitor the engine speed and keep it the motorcycle.

  • Page 20: Anti-Theft Alarm (Optional)

    INSTRUMENT AND CONTROL FUNCTIONS EAU00109 Anti-theft alarm (optional) This motorcycle can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. 1. Fuel gauge 1. Pass switch “PASS” 2. Dimmer switch EAU00110 3.
  • Page 21 INSTRUMENT AND CONTROL FUNCTIONS EAU00127 EAU00143 Turn signal switch Start switch “ ” To signal a right-hand turn, push this Push this switch to crank the engine switch to “ ”. To signal a left-hand with the starter. turn, push this switch to “ ”.

  • Page 22: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Clutch lever 1. Shift pedal 1. Brake lever 2. Brake lever position adjusting nut EAU00152 EAU00157 a. Distance between brake lever and handlebar Clutch lever Shift pedal grip The clutch lever is located at the left The shift pedal is located on the left EAU00160 handlebar grip.

  • Page 23: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS 1. Brake lever position adjusting nut 1. Brake pedal 2. Properly aligned marks EAU00162 Brake pedal The brake lever is equipped with a po- The brake pedal is on the right side of sition adjusting nut. To adjust the dis- the motorcycle.

  • Page 24: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.

  • Page 25: Fuel Tank Breather Hose (For Germany Only)

    INSTRUMENT AND CONTROL FUNCTIONS EAU00186 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate paint- ed surfaces or plastic parts. For Germany only: Whenever replacement is necessary, use a fuel tank cap of the same spe- 1.

  • Page 26: Seat

    INSTRUMENT AND CONTROL FUNCTIONS 1. Seat lock 1. Projection ( 2) 1. Helmet holder 2. Unlock. 2. Seat holder ( 2) EAU00263* Helmet holder To install the seat EAU01726 Seat The helmet holder is located under the 1. Insert the projections on the front seat.

  • Page 27: Storage Compartment

    This storage compartment is designed partment, be sure to wrap them in a to hold a genuine Yamaha U-LOCK. plastic bag so that they will not get wet. (Other locks may not fit.) When placing...

  • Page 28: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS EAU01728 CI-10E Setting Adjusting the front fork Minimum (soft) The front fork is equipped with spring Standard preload adjusting bolts and damping Maximum (hard) force adjusting screws. EW000035 WARNING Always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result.
  • Page 29 INSTRUMENT AND CONTROL FUNCTIONS EC000015 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. NOTE: Although the total number of clicks of a damping force adjusting mechanism 1. Damping force adjusting screw may not exactly match the above spec- ifications due to small differences in Damping force production, the actual number of clicks...

  • Page 30: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS Spring preload Coarse adjustment For riding solo, move the adjusting le- ver (at the top of the shock absorber assembly) to “SOFT”. For riding with a passenger, move the adjusting lever to “HARD”. NOTE: Use the special tool included in the 1.
  • Page 31 INSTRUMENT AND CONTROL FUNCTIONS 3. Tighten the locknut to the speci- fied torque. Tightening torque: Locknut: 40 Nm (4.0 m·kg) EC000018 CAUTION: a. Distance A Always tighten the locknut against 1. Damping force adjusting dial the adjusting nut, and then tighten Damping force NOTE: the locknut to the specified torque.

  • Page 32: Luggage Strap Holders

    Do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. Always have a Yamaha dealer service the shock absorber. 3-17...

  • Page 33: Ignition Circuit Cut-Off System

    It cuts the running engine when check this system regularly as de- the transmission is in gear and the scribed below and have a Yamaha sidestand is moved down. dealer repair it if it does not function Periodically check the operation of the properly.
  • Page 34 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 35: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...

  • Page 36: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-11–6-13 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. Front brake • Check fluid level in reservoir. 6-25–6-26 • If necessary, add recommended brake fluid to specified level.
  • Page 37 • Check operation of ignition circuit cut-off system. Sidestand switch 3-17 • If system is defective, have Yamaha dealer check vehicle. NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time;...

  • Page 39: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting a cold engine ............... 5-1 Starting a warm engine ..............5-2 Shifting ....................5-3 Recommended shift points (for Switzerland only) ......5-3 Tips for reducing fuel consumption ........... 5-4 Engine break-in ................. 5-4 Parking ....................5-5...
  • Page 40 Before starting engine, are poisonous, and inhaling Yamaha dealer check the electrical cir- check the function of the igni- them can cause loss of con- cuit. tion circuit cut-off system ac- sciousness and death within a 3.

  • Page 41: Starting A Warm Engine

    Do not crank the en- ter starting with sufficient fuel, gine more than 10 seconds on any one have a Yamaha dealer check the attempt. electrical circuit. ECA00022 5. After starting the engine, move the CAUTION: starter (choke) lever back halfway.

  • Page 42: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EC000048 EAU02941 Recommended shift points CAUTION: (for Switzerland only) Even with the transmission in The recommended shift points during the neutral position, do not acceleration are shown in the table be- coast for long periods of time low.

  • Page 43: Tips For Reducing Fuel Consumption

    OPERATION AND IMPORTANT RIDING POINTS EAU00424 EAU00436 EAU00440* Tips for reducing fuel Engine break-in 0–150 km Avoid prolonged operation above consumption There is never a more important period 5,000 r/min. in the life of your engine than the period Fuel consumption depends largely on After every hour of operation, stop between 0 and 1,000 km.

  • Page 44: Parking

    Keep the engine speed out of Do not park on a slope or on the tachometer red zone. soft ground, otherwise If any engine trouble should oc- motorcycle may overturn. cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.

  • Page 45: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit ............6-1 Checking and lubricating the throttle grip and cable ............... 6-30 Periodic maintenance and lubrication chart ..6-2 Checking and lubricating the brake and Removing and installing cowlings and panels ..6-5 shift pedals ............6-30 Checking the spark plugs ........6-7 Checking and lubricating the brake and Engine oil and oil filter element ......6-9...

  • Page 46: Owner's Tool Kit

    Periodic inspection, adjustment and lu- ence required for a particular job, have brication will keep your vehicle in the a Yamaha dealer perform it for you. safest and most efficient condition pos- EW000063 sible. The most important points of in-...

  • Page 47: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills.
  • Page 48 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ( 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check for cracks or damage. Brake hose • Replace. (See NOTE on page 6-4.) Every 4 years Wheels • Check runout and for damage. •...
  • Page 49 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ( 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check starter (choke) operation. Carburetors • Adjust engine idling speed and synchronization. Engine oil • Change. Engine oil filter element • Replace. •...

  • Page 50: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Cowling B 1. Screw ( 3) 2. Panel A 2. Panel B EAU03494 Cowlings A and B EAU01139 Removing and installing To remove one of the cowlings cowlings and panels Remove the cowling screws, and then pull the cowling off as shown.
  • Page 51 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw To install the panel EAU03317 Panels A and B 1. Place the panel in the original po- To remove one of the panels sition, and then install the screw. 1. Remove the corresponding cowl- 2.

  • Page 52: Checking The Spark Plugs

    Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace 1.
  • Page 53 PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Spark plug: 18 Nm (1.8 m·kg) NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark a.

  • Page 54: To Change Engine Oil

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01692 Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart.
  • Page 55 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil drain bolt A 1. Engine oil drain bolt B 1. Oil filter element 2. Oil filter element cover 2. O-ring ( 2) 3. Remove the engine oil tank cap 3. Bolt ( 5) 5.

  • Page 56: Coolant

    PERIODIC MAINTENANCE AND MINOR REPAIR EC000072 EAU03495 Tightening torques: Coolant CAUTION: Engine oil drain bolt A: The coolant level should be checked In order to prevent clutch slip- 35 Nm (3.5 m·kg) before each ride. In addition, the cool- page (since the engine oil also Engine oil drain bolt B: ant must be changed at the intervals lubricates the clutch), do not...
  • Page 57 If water has been added to the NOTE: reservoir cap. The coolant should be between the coolant, have a Yamaha dealer 4. Add coolant or distilled water to minimum and maximum level marks. check the antifreeze content of raise the coolant to the specified...
  • Page 58 PERIODIC MAINTENANCE AND MINOR REPAIR EAU03300 NOTE: To change the coolant The radiator fan is automatically 1. Place the motorcycle on a level switched on or off according to the surface and let the engine cool if coolant temperature in the radia- necessary.
  • Page 59 PERIODIC MAINTENANCE AND MINOR REPAIR 12. After the coolant is completely drained, thoroughly flush the cool- ing system with clean tap water. 13. Install the coolant drain bolts, and then tighten them to the specified torque. NOTE: Check the washers for damage and re- place them if necessary.

  • Page 60: Cleaning The Air Filter Element

    If moval installation proce- ing system will not be protected coolant is leaking, have a Yamaha dures.) against frost and corrosion. dealer check the cooling system. 3. Remove the fuel tank bolts. 6-15...
  • Page 61 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Fuel sender coupler 1. Fuel cock 1. Air filter case cover 2. Fuel hose 2. Screw ( 3) 4. Disconnect the fuel sender cou- 3. Fuel tank breather hose 6. Remove the air filter case cover by pler.
  • Page 62 PERIODIC MAINTENANCE AND MINOR REPAIR EC000082 CAUTION: Make sure that the air filter ele- ment is properly seated in the air filter case. The engine should never be op- erated without the air filter ele- ment installed, otherwise the piston(s) and/or cylinder(s) may 1.

  • Page 63: Adjusting The Carburetors

    Therefore, most car- checked and, if necessary, adjusted as buretor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.

  • Page 64: Adjusting The Throttle Cable Free Play

    Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be a. Throttle cable free play checked and, if necessary, adjusted before each ride.
  • Page 65 Do not carry along loosely wall is cracked, have a Yamaha dealer packed items, which can shift replace the tire immediately. during a ride.
  • Page 66 PERIODIC MAINTENANCE AND MINOR REPAIR EW000079 EW000080 WARNING WARNING Have a Yamaha dealer replace The front and rear tires should excessively worn tires. Besides be of the same make and de- being illegal, operating sign, otherwise the handling motorcycle with...
  • Page 67 PERIODIC MAINTENANCE AND MINOR REPAIR CE-10E FRONT EAU00684 WARNING Manufacturer Size Model Bridgestone 110/80 ZR18 (58W) BT54F This motorcycle is fitted with super- Pirelli 110/80 ZR18 (58W) MTR03 high-speed tires. Note the following Michelin 110/80 ZR18 (58W) MACADAM 90X points in order to make the most ef- REAR ficient use of these tires.

  • Page 68: Adjusting The Clutch Lever Free Play

    NOTE: If the specified free play cannot be ob- tained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. 1. Locknut a. Distance between brake pedal and footrest 2. Clutch lever free play adjusting bolt EAU00712 c.

  • Page 69: Adjusting The Rear Brake Light Switch

    If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish 1. Brake light switch the braking performance, which 2.

  • Page 70: Checking The Front And Rear Brake Pads

    Before riding, check that the brake fluid ified in the periodic maintenance and Yamaha dealer replace the brake pads is above the minimum level mark and lubrication chart. Each brake pad is as a set.

  • Page 71: Changing The Brake Fluid

    EAU03238 Rear brake Changing the brake fluid fluid. Mixing fluids may result in a Have a Yamaha dealer change the harmful chemical reaction and brake fluid at the intervals specified in lead to poor braking performance. the periodic maintenance and lubrica- Be careful that water does not en- tion chart.

  • Page 72: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00744 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. To check the drive chain slack 1. Place the motorcycle on a level surface and hold it in an upright a.
  • Page 73 PERIODIC MAINTENANCE AND MINOR REPAIR 4. Tighten the locknuts, and then tighten the axle nut and the brake caliper bracket bolt to the specified torques. Tightening torques: Axle nut: 110 Nm (11.0 m·kg) Brake caliper bracket bolt: 1. Bolt 35 Nm (3.5 m·kg) 2.

  • Page 74: Lubricating The Drive Chain

    EC000097 Yamaha dealer check or replace it. could damage the O-rings. CAUTION: The drive chain must be lubricated Recommended lubricant: after washing the motorcycle or Engine oil riding in the rain.

  • Page 75: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03209 Checking and lubricating the Recommended lubricant: Throttle cable: throttle grip and cable Engine oil The operation of the throttle grip and Throttle grip housing and grip: the condition of the throttle cable Lithium-soap-based grease should be checked before each ride, (all-purpose grease) and the cable should be lubricated or...

  • Page 76: Checking And Lubricating The Brake And Clutch Levers

    Recommended lubricant: EW000113 WARNING Lithium-soap-based grease If the sidestand does not move up (all-purpose grease) and down smoothly, have a Yamaha dealer check or repair it. 6-31...

  • Page 77: Lubricating The Rear Suspension

    Recommended lubricant: bounds smoothly. Molybdenum disulfide grease EC000098 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. 6-32...

  • Page 78: Checking The Steering

    WARNING ward and backward. If any free Securely support the motorcycle so play can be felt, have a Yamaha that there is no danger of it falling dealer check or repair the steer- over.

  • Page 79: Battery

    To charge the battery no need to check the electrolyte or to burns. Avoid any contact with Have a Yamaha dealer charge the bat- add distilled water. skin, eyes or clothing and al- tery as soon as possible if it seems to...

  • Page 80: Replacing The Fuses

    Specified fuses: 5. Odometer fuse cess to a sealed-type (MF) bat- Main fuse: 30 A 6. Radiator fan fuse tery charger, have a Yamaha Headlight fuse: 15 A 7. Spare fuse ( 4) dealer charge your battery. Signaling system fuse:...

  • Page 81: Replacing A Headlight Bulb

    3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Headlight bulb cover 1. Headlight coupler ( 2) 2.

  • Page 82: Replacing The Tail/Brake Light Bulb

    4. Connect the headlight couplers, 4. Install the lens by installing the and then install the bulb cover. screws. 5. Have a Yamaha dealer adjust the headlight beam if necessary. 6-37...

  • Page 83: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw 1. Turn signal light bulb 2. Turn signal light lens 3. Insert a new bulb into the socket, EAU03497 push it in, and then turn it clock- Replacing a turn signal light wise until it stops. bulb 4.

  • Page 84: Supporting The Motorcycle

    EW000122 by using a motorcycle stand or, if WARNING an additional motorcycle stand is It is advisable to have a Yamaha not available, by placing a jack un- dealer service the wheel. der the frame in front of the rear Securely support the motor- wheel.
  • Page 85 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that there is enough space between the brake pads before install- ing the brake calipers onto the brake discs. 5. Tighten the wheel axle, the front wheel axle pinch bolt and the brake caliper bolts to the specified torques.

  • Page 86: Rear Wheel

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03830 Rear wheel To remove the rear wheel EW000122 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Axle nut 1. Brake caliper 2.
  • Page 87 PERIODIC MAINTENANCE AND MINOR REPAIR EAU03501 To install the rear wheel 1. Install the wheel by inserting the wheel axle from the right-hand side. 2. Install the drive chain onto the rear sprocket, and then adjust the drive chain slack. (See page 6-27 for drive chain slack adjustment pro- cedures.) 1.

  • Page 88: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 89: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 90 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 91: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
  • Page 92 M OTORCYCLE CARE AND STORAGE EAU03429 Care Before cleaning Cleaning 1. Cover the muffler outlets with plas- ECA00010 While the open design of a motorcycle CAUTION: tic bags after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.
  • Page 93 MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After normal use products on plastic parts. Be a windshield: Do not use strong Remove dirt with warm water, a mild sure to avoid using cloths or cleaners or hard sponges as detergent, and a soft, clean sponge, sponges which have been in...
  • Page 94 MOTORCYCLE CARE AND STORAGE 1. Clean the motorcycle with cold After cleaning EWA00001 WARNING water and a mild detergent, after 1. Dry the motorcycle with a chamois Make sure that there is no oil or the engine has cooled down. or an absorbing cloth.
  • Page 95 NOTE: fuel tank. To prevent corrosion, avoid Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel damp cellars, stables (because what products to use. stabilizer (if available) to prevent...
  • Page 96 MOTORCYCLE CARE AND STORAGE a. Remove the spark plug caps and 6. Lubricate all control cables and 9. Remove the battery and fully spark plugs. the pivoting points of all levers and charge it. Store it in a cool, dry b.

  • Page 97: Specifications

    SPECIFICATIONS Specifications ..................8-1 Conversion table ................8-5...

  • Page 98: Specifications

    S PECIFICATIONS EAU01038 Specifications CS-01E CS-01E Model TDM850 Engine oil Dimensions Type -20 -10 10 20 30 40 50 ˚C Overall length 2,165 mm (for GB, NL, B, F, E, P , I, GR, D, DK) SAE 10W-30 2,200 mm (for N, S, SF)
  • Page 99 SPECIFICATIONS Cooling system capacity Operation Left foot (total amount) 1.7 L Gear ratio Air filter Dry type element 2.643 Fuel 1.947 Type Regular unleaded gasoline 1.500 Fuel tank capacity 20 L 1.174 Fuel reserve amount 3.1 L 0.964 Carburetor Chassis Manufacturer MIKUNI Frame type...
  • Page 100 SPECIFICATIONS Maximum load* 203 kg Brakes Tire air pressure Front (measured on cold tires) Type Dual disc brake Up to 90 kg* Operation Right hand Front 225 kPa (2.25 kg/cm , 2.25 bar) Fluid DOT 4 Rear 275 kPa (2.75 kg/cm , 2.75 bar) Rear 90 kg–maximum*...
  • Page 101 SPECIFICATIONS Electrical system Fuses Ignition system T.C.I. (digital) Main fuse 30 A Charging system Headlight fuse 15 A Type A.C. magneto Signaling system fuse 15 A Standard output 14 V, 24 A @ 5,000 r/min Ignition fuse 10 A Battery Hazard fuse 10 A Model...

  • Page 102: Conversion Table

    SPECIFICATIONS EAU01064 Conversion table CS-02E Conversion table All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL m·kg 7.233 ft·lb m·kg 86.794...

  • Page 103: Consumer Information

    CONSUMER INFORMATION Identification numbers ............... 9-1 Key identification number ..............9-1 Vehicle identification number ............. 9-1 Model label ..................9-2...

  • Page 104: Identification Numbers

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.

  • Page 105: Model Label

    The model label is affixed to the frame under the seat. (See page 3-11 for seat removal and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 106 I NDEX 1 0 - Air filter element, cleaning ......6-15 Dimmer switch......... 3-5 Identification numbers ......9-1 Anti-theft alarm ........3-5 Drive chain, lubricating ......6-29 Idling speed, adjusting ......6-18 Drive chain slack ........6-27 Ignition circuit cut-off system ....3-18 Adjusting .......... 6-27 Indicator and warning lights......3-2 Battery ...........6-34 Checking..........
  • Page 107 INDEX Shifting ............ 5-3 Shift pedal ..........3-7 Valve clearance, adjusting ....6-19 Shift points (for Switzerland only)..... 5-3 Vehicle identification number....9-1 Shock absorber assembly, adjusting ..3-15 Sidestand ..........3-17 Wheel bearings, checking ..... 6-33 Sidestand, checking and lubricating..6-31 Wheel (front) .........
  • Page 110 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2000 · 9 - 0.4 1 CR...

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