YAMAHA XVS650 Manuals

Manuals and User Guides for YAMAHA XVS650. We have 5 YAMAHA XVS650 manuals available for free PDF download: Service Manual, Owner's Manual, Supplementary Service Manual

Yamaha XVS650 Service Manual (360 pages)

Motorcycle

Brand: Yamaha | Category: Motorcycle | Size: 20.75 MB

. General Information ~

8
- Table of Contents
  8
- Chapter 1. General Information
  
  16
  - Motorcycle Identification
    16
    
    Vehicle Identification Number
    16
    
    Model Label
    16
  - Important Information
    17
    
    Preparation for Removal Procedures
    17
    
    Replacement Parts
    17
    
    Gaskets, Oil Seals and O-Rings
    17
    
    Bearings and Oil Seals
    18
    
    Circlips
    18
  - Checking of Connections
    19
  - Special Tools
    20
- Chapter 2. Specifications
  
  24
  - General Specifications
    24
  - Maintenance Specifications
    27
    
    Engine
    27
    
    Chassis
    37
    
    Electrical
    41
  - General Torque Specifications
    43
  - Lubrication Points and Lubricant Types
    44
    
    Engine
    44
    
    Chassis
    45
  - Lubrication Diagrams
    46
  - Cable Routing
    50
- Chapter 3. Periodic Inspections and Adjustments
  
  62
  - Introduction
    62
  - Periodic Maintenance/Lubrication Intervals
    62
  - General Maintenance/Lubrication
    63
  - Fuel Tank and Seats
    65
  - Engine
    66
    
    Valve Clearance Adjustment
    66
    
    Carburetor Synchronization
    69
    
    Idling Speed Adjustment
    71
    
    Throttle Cable Adjustment
    73
    
    Spark Plug Inspection
    73
    
    Ignition Timing Check
    75
    
    Compression Pressure Measurement
    77
    
    Engine Oil Level Inspection
    78
    
    Engine Oil Replacement
    79
    
    Clutch Adjustment
    81
    
    Air Filter Cleaning
    82
    
    Carburetor Joint Inspection
    82
    
    Fuel Line Inspection
    82
    
    Breather Hose Inspection
    83
    
    Exhaust System Inspection
    83
  - Chassis
    84
    
    Front Brake Adjustment
    84
    
    Rear Brake Adjustment
    85
    
    Brake Fluid Level Inspection
    86
    
    Brake Pad Inspection
    87
    
    Brake Shoe Inspection
    87
    
    Brake Light Switch Adjustment
    87
    
    Brake Hose Inspection
    88
    
    Air Bleeding (Hydraulic Brake System)
    89
    
    Shift Pedal Adjustment
    89
    
    Final Gear Oil Level Inspection
    90
    
    Final Gear Oil Replacement
    91
    
    Steering Head Inspection
    91
    
    Front Fork Inspection
    93
    
    Rear Shock Absorber Adjustment
    94
    
    Tire Inspection
    94
    
    Wheel Inspection
    97
    
    Spoke Inspection and Tightening
    97
    
    Cable Inspection and Lubrication
    98
    
    Lever and Pedal Lubrication
    98
    
    Sidestand Lubrication
    98
  - Electrical
    99
    
    Sattery Inspection
    101
    
    Fuse Inspection
    104
    
    Headlight Beam Adjustment
    106
    
    Headlight Bulb Replacement
    106
- Chapter 4
  
  108
  - Engine
    108
  - Engine Removal
    108
    
    Mufflers, Brake Pedal and Side Cover
    108
    
    Cylinder Head Covers
    110
    
    Sidestand and Crankcase Cover (Left)
    112
    
    Engine Mounting Bolts
    113
    
    Shift Pedal Installation
    115
    
    Brake Pedal Installation
    115
  - Cylinder Heads
    119
    
    Cylinder Head Inspection
    119
    
    Cylinder Head Installation
    121
  - Rocker Arms and Camshaft
    124
    
    Rocker Arm and Camshaft Removal
    125
    
    Rocker Arm and Camshaft Inspection
    125
    
    Rocker Arm and Camshaft Installation
    126
    
    Valve and Valve Spring Removal
    129
    
    Valve and Valve Spring Inspection
    129
    
    Valve and Valve Spring Installation
    133
  - Cylinders and Pistons
    135
    
    Piston Removal
    136
    
    Cylinder and Piston Inspection
    136
    
    Piston Ring Inspection
    138
    
    Piston Pin Inspection
    139
    
    Cylinder and Piston Installation
    140
  - Clutch
    141
    
    Crankcase Cover (Right)
    141
    
    Clutch Removal
    145
    
    Primary Drive Gear Removal
    145
    
    Clutch Inspection
    145
    
    Push Rod Inspection
    147
    
    Primary Drive Gear Installation
    147
    
    Clutch Installation
    147
    
    Shift Shaft
    150
    
    Shift Shaft Installation
    150
    
    Oil Pump
    152
    
    Oil Pump Inspection
    154
  - Ac Magneto and Starter Clutch
    155
    
    Stator Coil and Pickup Coil
    155
    
    Ac Magneto and Starter Clutch
    156
    
    Ac Magneto Removal
    157
    
    Starter Clutch Inspection
    157
    
    Ac Magneto Installation
    158
  - Crankshaft and Connecting Rods
    162
    
    Crankshaft and Connecting Rods
    163
    
    Crankcase Separation
    163
    
    Crankshaft Removal
    164
    
    Crankshaft Inspection
    164
    
    Crankshaft Installation
    169
    
    Crankcase Assembly
    170
  - Transmission
    172
    
    Shift Fork Inspection
    173
    
    Shift Cam Inspection
    173
    
    Transmission Inspection
    173
    
    Transmission Installation
    175
    
    Middle Gear
    176
    
    Middle Driven Pinion Gear
    176
    
    Middle Drive Pinion Gear
    178
    
    Middle Driven Pinion Gear Removal
    179
    
    Middle Drive Pinion Gear Removal
    180
    
    Middle Gear Inspection
    181
    
    Middle Drive Pinion Gear Installation
    181
    
    Middle Driven Pinion Gear Installation
    182
    
    Middle Drive Gear Shim Selection
    185
    
    Gear Backlash Adjustment
    186
  - Carburetor
    190
- Chapter 5
  
  194
  - Carburetor Assembly
    194
  - Fuel Level Adjustment
    196
  - Throttle Position Sensor (Tps) Inspection
    197
  - Air Induction System (Ais) 5-1
    199
    
    Air Injection
    199
    
    Air Cut-Off Valve
    199
    
    Air Induction System Inspection
    200
  - Front Wheel and Brake Disc
    202
- Chapter 6
  
  203
  - FRONT WHEEL Disassembly
    203
  - Front Wheel Inspection
    204
  - Brake Disk Inspection
    205
  - Front Wheel Assembly
    206
  - Front Wheel Installation
    206
  - Front Brake
    209
    
    Front Brake Pads
    210
    
    Brake Pad Replacement
    210
    
    Master Cylinder
    214
    
    Master Cylinder Inspection
    214
    
    MASTER CYLINDER Assembly
    215
    
    Master Cylinder Installation
    215
    
    Front Brake Caliper
    217
    
    Caliper Disassembly
    218
    
    Caliper Inspection
    219
    
    Caliper Assembly
    220
    
    Caliper Installation
    220
    
    Rear Wheel and Rear Brake
    222
    
    Muffler and Rear Brake Rod
    222
  - Rear Wheel
    223
    
    Rear Wheel Removal
    226
    
    REAR WHEEL Disassembly
    226
    
    Rear Wheel Inspection
    226
    
    Rear Brake Inspection
    227
    
    Rear Wheel Assembly
    228
    
    REAR BRAKE Assembly
    229
    
    Rear Wheel Installation
    229
    
    Rear Wheel Static Balance Adjustment
    230
  - Front Fork
    231
    
    FRONT FORK Disassembly
    235
    
    Front Fork Assembly
    236
    
    Front Fork Installation
    239
  - Handlebar
    242
    
    Handlebar Inspection
    243
    
    Handlebar Installation
    243
  - Steering Head
    246
    
    Steering Head Remoal
    248
    
    Steering Head Inspection
    248
    
    Steering Head Installation
    248
  - Rear Shock Absorber and Swingarm
    249
    
    Handling Notes
    251
    
    Notes on Disposal
    251
    
    Rear Shock Absorber Inspection
    251
    
    Swingarm Installation
    252
    
    Rear Shock Absorber Installation
    252
    
    Swingarm Inspection
    253
  - Shaft Drive
    254
    
    Troubleshooting
    257
    
    Final Gear Backlash Measurement
    258
    
    Final Gear Backlash Adjustment
    259
    
    Drive Shaft
    260
    
    Final Drive Gear Disassembly
    262
    
    Final Drive/Ring Gear Positioning
    264
    
    Delve SHAFT INSPECTION
    268
    
    Final Gear Case Installation
    268
- Chapter 7. Electrical
  
  270
  - Electrical Components
    270
  - Switch Inspection
    271
    
    Inspecting a Switch Shown in the Manual
    271
    
    Switch Continuity Inspection
    272
  - Ignition System
    275
    
    Circuit Diagram
    290
    
    Troubleshooting
    291
    
    Circuit Diagram
    299
    
    Troubleshooting
    301
  - Fuel Pump System
    307
    
    Fuel Pump Circuit Operation
    312
    
    Troubleshooting
    314
  - Carburetor Heater System
    314
    
    Self·diagnosis
    318
    
    Display Order on Engine Indicator Light
    318
    
    Circuit Diagram
    319
    
    Troubleshooting
    319
    
    Troubleshooting
    320
  - Starting Failure/Hard Starting
    320
- Chapter 8
  
  320
  - Electrical System
    320
  - Fuel System
    320
  - Compression System
    321
  - Poor Idle Speed Performance
    321
  - Poor Medium-And High-Speed Performance
    321
Table of Contents

333
- General Information
  334
  - Motorcycle Identification
    334
    
    Model Label
    334
- Specifications
  335
  - General Specifications
    335
  - Maintenance Specifications
    336
- Chassis
  336
  - Cable Routing
    337
    
    Headlight Beam Adjustment
    347
    
    Headlight Bulb Replacement
    348
    
    Chassis
    349
  - Front Fork
    349
    
    FRONT FORK Disassembly
    352
    
    Front Fork Inspection
    353
    
    Front Fork Installation
    356
  - Steering Head
    357

Yamaha XVS650 Owner's Manual (119 pages)

Brand: Yamaha | Category: Motorcycle | Size: 1.89 MB

Table of Contents

7
- Important Manual Information
  5
- Safety Information
  8
  - Safe Riding
    9
  - Safety Information
    10
  - Protective Apparel
    11
  - Modifications
    11
  - Loading and Accessories
    11
  - Gasoline and Exhaust Gas
    13
  - Location of Important Labels
    15
Description

18
- Left View (XVS650)
  19
- Right View (XVS650)
  20
- Left View (XVS650A)
  21
- Right View (XVS650A)
  22
- Controls and Instruments (XVS650/XVS650A)
  23
Instrument and Control Functions

24
- Main Switch/Steering Lock
  25
- Indicator and Warning Lights
  26
- Instrument and Control Functions
  26
  - Handlebar Switches
    27
  - Clutch Lever
    28
  - Shift Pedal (XVS650)
    28
  - Shift Pedal (XVS650A)
    28
  - Brake Lever
    29
  - Brake Pedal
    29
  - Fuel Tank Cap
    30
  - Fuel
    31
  - Fuel Cock
    32
  - Starter (Choke) Knob
    33
  - Seats (XVS650)
    33
  - Seats (XVS650A)
    35
  - Helmet Holder
    36
  - Storage Compartment
    37
  - Adjusting the Shock Absorber Assembly
    38
  - Luggage Strap Holders
    39
  - Sidestand
    39
  - Ignition Circuit Cut-Off System
    40
- Speedometer Unit
  26
- Pre-Operation Checks
  42
  - Pre-Operation Check List
    43
- Operation and Important Riding Points
  45
  - Operation and Important Riding Points
    47
  - Engine Break-In
    50
Periodic Maintenance and Minor Repair

52
Consumer Information

106
- Identification Numbers
  107
- Key Identification Number
  107
- Vehicle Identification Number
  107
- Model Label
  108
- Reporting Safety Defects
  109
- Motorcycle Noise Regulation
  110
- Maintenance Record
  111
- Street and Enduro Motorcycle Limited Warranty
  113
- Yamaha Extended Service (Y.e.s.)
  115
  - Clutch Lever
    117
  - Throttle Grip
    118

YAMAHA XVS650 Owner's Manual (108 pages)

Drag Star 2001

Brand: YAMAHA | Category: Motorcycle | Size: 9.43 MB

Table of Contents

7
- Important Manual Information
  5
- Give Safety the Right of Way
  9
Description

11
- Left View (XVS650)
  12
- Right View (XVS650)
  13
- Left View (XVS650A)
  14
- Right View (XVS650A)
  15
- Controls and Instruments (XVS650/XVS650A)
  16
Instrument and Control Functions

17
- Main Switch/Steering Lock
  18
- Indicator and Warning Lights
  19
- Instrument and Control Functions
  19
  - Speedometer Unit
    20
  - Anti-Theft Alarm (Optional)
    20
  - Handlebar Switches
    20
  - Clutch Lever
    22
  - Shift Pedal (XVS650)
    22
  - Shift Pedal (XVS650A)
    22
  - Brake Lever
    23
  - Brake Pedal
    23
  - Fuel Tank Cap
    24
  - Fuel
    24
  - Fuel Cock
    26
  - Starter (Choke) Knob
    27
  - Seats (XVS650)
    28
  - Seats (XVS650A)
    29
  - Helmet Holder
    30
  - Storage Compartment
    30
  - Adjusting the Shock Absorber Assembly
    32
  - Luggage Strap Holders
    33
  - Sidestand
    34
  - Ignition Circuit Cut-Off System
    34
- Pre-Operation Checks
  37
  - Pre-Operation Check List
    38
Operation and Important Riding Points

41
- Starting the Engine
  42
- Starting a Warm Engine
  43
- Shifting
  44
- Recommended Shift Points (for Switzerland Only)
  45
- Tips for Reducing Fuel Consumption
  45
- Engine Break-In
  46
- Parking
  46
Periodic Maintenance and Minor Repair

47
- Owner's Tool Kit
  48
- Periodic Maintenance and Lubrication Chart
  49
- Removing and Installing Panels
  52
- Checking the Spark Plugs
  54
  - To Check/Install Spark Plugs
    55
- Engine Oil and Oil Filter Element
  56
  - To Check Engine Oil Level
    56
- Final Gear Oil
  59
- Cleaning the Air Filter Element
  60
- Adjusting the Carburetors
  61
- Adjusting the Engine Idling Speed
  62
- Adjusting the Throttle Cable Free Play
  62
- Adjusting the Valve Clearance
  63
- Tires
  63
- Adjusting the Clutch Lever Free Play
  66
- Spoke Wheels
  66
- Adjusting the Brake Lever Free Play
  67
- Adjusting the Brake Pedal Position and Free Play
  68
- Adjusting the Rear Brake Light Switch
  69
- Checking the Front Brake Pads and Rear Brake Shoes
  70
- Checking the Brake Fluid Level
  71
- Changing the Brake Fluid
  72
- Checking and Lubricating the Cables
  72
- Checking and Lubricating the Throttle Grip and Cable
  72
- Checking and Lubricating the Brake and Clutch Levers
  73
- Checking and Lubricating the Brake and Shift Pedals
  73
- Checking and Lubricating the Sidestand
  74
- Checking the Front Fork
  74
- Checking the Steering
  75
- Battery
  76
- Checking the Wheel Bearings
  76
- Replacing the Fuses
  78
- Replacing the Headlight Bulb
  79
- Replacing a Turn Signal Light Bulb or the Tail/Brake Light Bulb
  80
- Supporting the Motorcycle
  81
- Front Wheel
  82
- Rear Wheel
  83
- Troubleshooting
  85
- Troubleshooting Chart
  86
- Motorcycle Care and Storage
  87
  - Motorcycle Care and Storage
    89
- Specifications
  93
  - Specifications
    94
  - Conversion Table
    99
- Consumer Information
  101
  - Identification Numbers
    102
  - Key Identification Number
    102
  - Vehicle Identification Number
    102
  - Model Label
    103
  - Throttle Grip
    105

YAMAHA XVS650 Owner's Manual (101 pages)

Drag Star 1999

Brand: YAMAHA | Category: Motorcycle | Size: 7.13 MB

Table of Contents

6
- Important Manual Information
  3
- Give Safety the Right of Way
  8
Description

10
- Left View (XVS650)
  11
- Right View (XVS650)
  12
- Left View (XVS650A)
  13
- Right View (XVS650A)
  14
- Controls/Instruments (XVS650/XVS650A)
  15
Instrument and Control Functions

16
- Main Switch/Steering Lock
  17
- Indicator Lights
  18
- Speedometer
  18
- Antitheft Alarm (Optional)
  19
- Handlebar Switches
  19
- Instrument and Control Functions
  20
- Clutch Lever
  21
- Description
  21
  - Shift Pedal
    21
  - Front Brake Lever
    21
  - Rear Brake Pedal
    22
  - Fuel Tank Cap
    22
  - Fuel
    23
  - Fuel Tank Breather Hose
    23
  - Fuel Cock
    24
  - Starter (Choke)
    25
  - Seats (for XVS650)
    25
  - Seats (for XVS650A)
    27
  - Helmet Holder
    28
  - Storage Compartment
    29
  - Rear Shock Absorber Adjustment
    30
  - Luggage Strap Holders
    31
  - Sidestand
    31
  - Sidestand/Clutch Switch Operation Check
    32
- Pre-Operation Checks
  34
  - Pre-Operation Check List
    35
Operation and Important Riding Points

38
- Starting the Engine
  39
- Shifting
  42
- Starting a Warm Engine
  42
- Engine Break-In
  43
- Tips for Reducing Fuel Consumption
  43
- Parking
  44
Periodic Maintenance and Minor Repair

46
- Tool Kit
  47
- Periodic Maintenance and Lubrication
  48
- Panel Removal and Installation
  51
- Panel a
  52
- Panel B
  53
- Spark Plugs
  53
- Engine Oil
  55
- Final Gear Oil
  57
- Air Filter
  58
- Carburetor Adjustment
  59
- Idle Speed Adjustment
  60
- Throttle Cable Free Play Inspection
  61
- Tires
  61
- Valve Clearance Adjustment
  61
- Wheels
  63
- Clutch Lever Free Play Adjustment
  64
- Front Brake Lever Free Play Adjustment
  65
- Rear Brake Pedal Height and Free Play Adjustment
  66
- Brake Light Switch Adjustment
  67
- Checking the Front Brake Pads and Rear Brake Shoes
  67
- Brake Fluid Replacement
  68
- Inspecting the Brake Fluid Level
  68
- Brake and Shift Pedal Lubrication
  69
- Cable Inspection and Lubrication
  69
- Throttle Cable and Grip Lubrication
  69
- Brake and Clutch Lever Lubrication
  70
- Sidestand Lubrication
  70
- Front Fork Inspection
  71
- Steering Inspection
  71
- Battery
  72
- Wheel Bearings
  72
- Fuse Replacement
  73
- Headlight Bulb Replacement
  74
- Turn Signal and Taillight Bulb Replacement
  75
- Supporting the Motorcycle
  76
- Front Wheel Installation
  77
- Front Wheel Removal
  77
- Rear Wheel Removal
  78
- Rear Wheel Installation
  79
- Troubleshooting
  80
- Troubleshooting Chart
  81
- Motorcycle Care and Storage
  82
  - Motorcycle Care and Storage
    83
- Specifications
  88
  - How to Use the Conversion Table
    94
- Consumer Information
  96
  - Identification Number Records
    97
  - Key Identification Number
    97
  - Model Label
    98
- Left View (XVS650)
  99

Yamaha XVS650 Supplementary Service Manual (47 pages)

2 V-star

Brand: Yamaha | Category: Motorcycle | Size: 1.44 MB

Important Information
4
How to Use this Manual
5
Table of Contents
7
General Information

9
- Motorcycle Identification
  9
  - Vehicle Identification Number
    9
  - Model Label
    9
Specifications

10
- General Specifications
  10
- Maintenance Specifications
  11
  - Engine
    11
  - Chassis
    12
  - Electrical
    13
- Lubrication Points and Lubricant Types
  15
  - Engine
    15
- Cable Routing
  16
Periodic Inspections and Adjustments

26
- Introduction
  26
- Periodic Maintenance/Lubrication Intervals
  26
- Shift Pedal Adjustment
  28
- Headlight Beam Adjustment
  29
Carburation

30
- Air Induction System
  30
  - Air Induction System Diagrams
    30
  - Checking the Air Induction System
    33
Chassis

34
- Front Brake
  34
  - Front Brake Pads
    34
  - Front Brake Caliper
    37
- Front Fork
  40
  - Front Fork Inspection
    43
  - Front Fork Assembly
    43

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YAMAHA XVS650 Manuals

Yamaha XVS650 Service Manual (360 pages)

Table of Contents

. General Information ~

Chapter 1. General Information

Chapter 2. Specifications

Chapter 3. Periodic Inspections and Adjustments

Chapter 4

Chapter 5

Chapter 6

Chapter 7. Electrical

Chapter 8

Table of Contents

Yamaha XVS650 Owner's Manual (119 pages)

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