Caliper Inspection And Repair; Caliper Assembly - Yamaha TDM850 1996 Service Manual

FRONT AND REAR BRAKE

CALIPER INSPECTION AND REPAIR

Recommended brake component
Brake pads
Piston seal,
dust seal
Brake hoses
Brake fluid
WARNING
All internal brake components should be
cleaned in new brake fluid only. Do not use sol-
vents as they will cause seals to swell and dis-
tort.
1. Inspect:
S Caliper piston 1
Scratches /Rust/Wear ! Replace caliper as-
sembly.
S Caliper cylinder 2
Wear/Scratches ! Replace caliper assembly.
S Caliper body 3
Cracks /Damage ! Replace.
S Oil delivery passage (caliper body)
Blow out with compressed air.
WARNING
Replace the piston seals and dust seals when-
ever the caliper is disassembled.

CALIPER ASSEMBLY

WARNING
S All internal parts should be cleaned in new
brake fluid only.
S Internal parts should be lubricated with brake
fluid when installed.
S Replace the piston seals and dust seals
whenever a caliper is disassembled.
7-31
CHAS
replacement schedule:
As required
Every two years Every two years
Every two years
Replace only when p
brakes are
disassembled.
Recommended brake fluid:
DOT 4
p
y