Installation - Yamaha TDM850 1996 Service Manual

TRANSMISSION, SHIFT CAM AND SHIFT FORK
116.6 X 116.68 mm
6. Inspect:
S Gear teeth
Blue discoloration/Pitting/Wear ! Replace.
S Mated dogs
Rounded edges/Cracks /Missing portions !
Replace.
7. Check:
S Proper gear engagement (each gear)
(with its counterpart)
Incorrect ! Reassemble.
S Gear movement
Roughness ! Replace.
Main axle reassembling point:
Press the 2nd pinion gear 1 in the main axle as
shown.
8. Inspect:
S Circlips
Damage/Looseness /Bends ! Replace.

INSTALLATION

1. Install:
S Main axle assembly 1
NOTE:
Use a pin 2 to align the bolt holes in the bearing
housing with the holes in the lower crankcase and
install the main axle assembly.
2. Install:
S Cover
S Bearing housing 1
NOTE:
After tightening the bearing housing bolts, tap the
outer edge of the bolt head with a punch 2 to pre-
vent it from loosening.
4-66
ENG
12 Nm (1.2 mSkg)