Suzuki Grand Vitara 2011 Manual page 978

3B-33 Differential: Rear
16) Using special tool and plastic hammer, drive oil seal
(2) into differential carrier (1) as shown in figure.
Then apply grease "A" to oil seal lip.
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
Special tool
(A): 09951–18210
17) While tightening flange nut gradually with special
tool and power wrench (4 – 10 magnification) (1), set
preload of pinion to specification.
NOTE
• Before taking measurement with spring
balance (3) or torque wrench (4), check for
smooth rotation by hand.
• On measuring preload, rotate the drive
bevel pinion about 1 rotation per 2
seconds.
• Be sure to tighten gradually and carefully
till specified starting torque is obtained.
Turning back overtightened flange nuts
should be avoided.
Pinion bearing preload
0.9 – 1.7 N⋅m (9.0 – 17.0 kg-cm, 7.8 – 14.7 lb-in.)
Spring measure reading with special tool
20 – 40 N (2.0 – 4.0 kg, 4.4 – 8.8 lb)
Special tool
(A): 09922–75222
(B): 09922–66021
I5JB0A321035-01
2. Socket wrench
18) Select differential side bearing shim as follows.
a) Measure dimension "a" and "b" using vernier
caliper.
I5JB0A321036-02
I6JB01321003-02