Suzuki Grand Vitara 2011 Manual page 679

c) Desorb swarf from cylinder and oil jet.
d) Install special tool (A) to drilled hole of oil jet (1).
e) Remove oil jets from cylinder using special tool
(A) and (B).
Special tool
(A): 09916–48120
(B): 09916–58120
Installation
NOTE
• Use new bearing cap bolts. They are
deformed after tightening once because
they are plastic deformation tightening
bolts.
• All parts to be installed must be perfectly
clean.
• Be sure to oil crankshaft journals, main
bearings and thrust bearings.
• Main bearings and bearing caps are in
combination sets.
Do not disturb such combination and make
sure that each part goes back to where it
came from, when installing.
Engine Mechanical: For F9Q Engine 1D-189
1) Remove oil, old sealant and dust from mating
surface of cylinder block, bearing caps and
crankshaft.
2) Using special tool, install oil jets as follows, if
removed.
Special tool
(A): 09912–86510
(B): 09912–86520
I5JB0B140116-01
1. Oil jet No.1
2. Oil jet No.2
3. Oil jet No.3
a) Install plate (1) to cylinder block by head
tightening plate bolts (2).
b) Install guide rod (3) to plate aligning guide rod
end with oil jet hole.
c) Tighten plate bolts, and remove guide rod.
[A]: Oil jet No.2 and No.4
I5JB0B140117-01
4. Oil jet No.4 7. Plate
5. Flywheel side 8. Guide rod
6. Pushrod 9. Plate bolt
I5JB0B140119-01
[B]: Oil jet No.1 and No.3