Master Cylinder Assembly Inspection - Suzuki Grand Vitara 2011 Manual

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4) Tighten master cylinder fixing nuts (1) to specified
torque.
Tightening torque
Master cylinder fixing nut (a): 18 N·m (1.8 kgf-
m, 13.0 lb-ft)
1,(a)
5) Connect brake pipes to master cylinder and tighten
brake pipe flare nuts (1) to specified torque.
Tightening torque
Brake pipe flare nut for M10 (a): 16 N·m (1.6 kgf-
m, 12.0 lb-ft)
Brake pipe flare nut for M12 (a): 19 N·m (1.9 kgf-
m, 14.0 lb-ft)
6) Connect clutch reservoir hose (1) to reservoir (2) (M/
T model).
1
1,(a)
I5JB0A410021-02
1,(a)
I5JB0A410020-01
2
I5JB0A410012-02
Brake Control System and Diagnosis:
7) Connect reservoir lead wire at coupler.
8) Fill reservoir with specified brake fluid.
9) After installing, bleed air from brake system referring
to "Air Bleeding of Brake System" and at the same
time bleed air from clutch system referring to "Air
Bleeding of Clutch System in Section 5C" (M/T
model).
10) Perform brake test and check each installed part for
fluid leakage.

Master Cylinder Assembly Inspection

• Check master cylinder for corrosion and smooth
operation.
• Inspect distance "a" to be the following.
If measurement is out of specification, replace master
cylinder assembly.
Distance
"a": 72.0 mm (2.83 in.)
4A-16
S6JB0A4106016
I5JB0A410022-01

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