Transfer Assembly Dismounting And Remounting - Suzuki Grand Vitara 2011 Manual

Transfer Assembly Dismounting and
Remounting
Dismounting
1) Shift transfer to 4H position operating transfer
switch.
2) Disconnect negative (–) cable from battery.
3) Remove gear shift control lever (M/T model)
referring to "Transmission Shift Control Lever
Removal and Installation: For Petrol Engine Model in
Section 5B" or "Transmission Shift Control Lever
Removal and Installation: For Diesel Engine Model
in Section 5B".
4) Drain transfer oil.
5) Remove front propeller shaft (1) and rear propeller
shaft (2) referring to "Propeller Shaft Removal and
Installation in Section 3D".
6) Remove exhaust center pipe (3) referring to
"Exhaust Pipe and Muffler Removal and Installation:
For Petrol Engine Model in Section 1K" or "Exhaust
System Components: For Diesel Engine Model in
Section 1K".
7) Disconnect transfer actuator connector (4), center
differential lock switch connector (5), 4L/N switch
connector (6).
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8) Support engine rear mounting member (1) with
transmission jack (2).
9) Remove engine rear mounting bolts (3), and then
slant the transmission with transfer.
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2
Transfer: Motor-Shift Type (Transfer with Shift Actuator) 3C-58
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10) Remove gear shift control lever rear case from
transfer (M/T model).
11) Remove transfer to transmission bolts (upper side),
and then install engine rear mounting member with
transmission and transfer.
12) Support transfer assembly (1) with transmission
jack.
13) Remove transfer to transmission bolts (lower side)
(2), and then lower transfer assembly.
Remounting
Reverse dismounting procedure for remounting noting
the following.
• Tighten each bolts and nuts referring to "Transfer
Assembly Components: Motor-Shift Type (Transfer
with Shift Actuator)" and "Gear Shift Control Lever
Rear Case Assembly Components: For Petrol Engine
Model in Section 5B" or "Gear Shift Lever Case
Assembly Components: For Diesel Engine Model in
Section 5B".
• Set each clamp for wiring securely.
• Fill transfer oil referring to "Transfer Oil Change:
Motor-Shift Type (Transfer with Shift Actuator)".
• Connect battery and check for function.
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