Suzuki Grand Vitara 2011 Manual page 641

Engine Assembly Removal and Installation
WARNING
!
Before servicing fuel system, be sure to
observe "Precautions on Fuel System
Service: For Diesel Engine Model in Section
1G".
Removal
1) Relief fuel pressure referring to "Fuel Pressure Relief
Procedure: For Diesel Engine Model in Section 1G".
2) Remove battery.
3) Drain engine oil referring to "Engine Oil and Filter
Change (Diesel Engine Model) in Section 0B".
4) Drain coolant referring to "Cooling System Draining:
For Diesel Engine Model in Section 1F".
5) Remove accessory drive belt referring to "Accessory
Drive Belt and Idler Pulley Removal and Installation:
For Diesel Engine Model in Section 1J".
6) Remove shift control lever referring to "Transmission
Shift Control Lever Removal and Installation: For
Diesel Engine Model in Section 5B".
7) Remove exhaust No.1 pipe referring to "Exhaust
System Components: For Diesel Engine Model in
Section 1K".
8) Remove front and rear propeller shafts referring to
"Propeller Shaft Removal and Installation in Section
3D".
9) Disconnect clutch operating cylinder referring to
"Clutch Fluid Pipe and Hose Removal and
Installation in Section 5C".
10) With hose connected, detach A/C compressor from
its bracket referring to "Compressor Assembly
Removal and Installation (F9Q Engine Model) in
Section 7B", if equipped.
CAUTION
!
Suspend removed A/C compressor at a place
where no damage will be caused during
removal and installation of engine assembly.
11) Disconnect P/S suction hose and low pressure
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return hose from P/S fluid reservoir referring to "P/S
Hose / Pipe Components in Section 6C".
12) Disconnect MAF sensor connector (1), and remove
air cleaner case (2) and turbocharger inlet hose (3).
2
13) Remove intercooler inlet pipe (1).
14) Disconnect the following connectors and wire
harness.
• A/C compressor (4)
• Pre / post heating control unit (5)
• ECM (6)
• Main fuse (7)
• Fuse box No.1 (8)
• Exhaust gas temperature sensor -2 & -3 sensors
(9) (if equipped)
• Diesel particulate filter differential pressure sensor
(10) (if equipped)
• Boost pressure control solenoid valve (11)
• Fuel heater (12)
• Fuel filter water detection sensor (13)
• Noise suppressor wire (14) from timing belt cover
No.2
Engine Mechanical: For F9Q Engine 1D-151
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3
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