Camshaft And Tappet Removal And Installation - Suzuki Grand Vitara 2011 Manual

Camshaft and Tappet Removal and Installation

Removal
1) Remove engine assembly referring to "Engine
Assembly Removal and Installation: For F9Q
Engine".
2) Remove timing belt referring to "Timing Belt and Belt
Tensioner Removal and Installation: For F9Q
Engine".
3) Remove injection pump and front bracket referring to
"Injection Pump Removal and Installation: For Diesel
Engine Model in Section 1G".
4) Remove vacuum pump referring to "Vacuum Pump
Removal and Installation: For F9Q Engine".
5) Remove CMP sensor referring to "Camshaft Position
(CMP) Sensor Removal and Installation: For Diesel
Engine Model in Section 1C".
6) Remove camshaft pulley as follows.
a) Fix camshaft pulley using special tool.
Special tool
(A): 09917–68221
b) Loosen camshaft pulley bolt (1), and remove
camshaft pulley (2).
c) Remove timing belt inner cover (3).
3
2
7) Remove cylinder head cover referring to "Cylinder
S6JB0A1436061
Head Cover Removal and Installation: For F9Q
Engine".
8) Loosen camshaft housing bolts evenly and gradually
in numerical order "1" through "10" as shown in
figure, and remove them.
9) Remove camshaft housing and camshaft from
cylinder head.
10) Remove camshaft oil seal from camshaft.
11) Remove tappet (1) from cylinder head.
!
Note original position in which each tappet
was installed when valve lash (clearance)
adjustment is not necessary.
If each tappet is not installed to original
(A)
position, engine will spoil its original
performance.
1
I5JB0B140063-01
Engine Mechanical: For F9Q Engine 1D-167
CAUTION
1
I5JB0B140066-01
I5JB0B140065-01