Suzuki Grand Vitara 2011 Manual page 591

5) Install cylinder head to cylinder block.
Apply engine oil to cylinder head bolts and tighten
them gradually as follows.
a) Tighten cylinder head bolts (M10) to 52 N⋅m (5.2
kgf-m, 38.0 lb-ft) according to numerical order in
figure.
b) In the same manner as in step a), retighten
cylinder head bolts (M10) to 82 N⋅m (8.2 kgf-m,
59.5 lb-ft).
"7" "5"
1
"9" "4"
1. Crankshaft pulley side
c) Loosen cylinder head bolts (M10) until tightening
torque is reduced to 0 according to numerical
order in figure.
"4" "8"
1
"3" "7"
1. Crankshaft pulley side
d) Tighten cylinder head bolts (M10) to 52 N⋅m (5.2
kgf-m, 38.0 lb-ft) according to numerical order in
figure.
e) In the same manner as in step b), retighten
cylinder head bolts (M10) to 103 N⋅m (10.3 kgf-
m, 74.5 lb-ft).
"1" "3" "10"
"2" "6" "8"
I5JB0A142042-01
2. Flywheel side
"10" "6" "2"
"9" "5" "1"
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2. Flywheel side
Engine Mechanical: For J20 Engine 1D-101
f) Tighten cylinder head bolt (M6) to specified
torque.
Tightening torque
Cylinder head bolt (M10) (a): Tighten 52 N⋅m
(5.2 kgf-m, 38.0 lb-ft), 82 N⋅m (8.2 kgf-m, 59.5
lb-ft), 0 N⋅m (0 kgf-m, 0 lb-ft), 52 N⋅m (5.2 kgf-
m, 38.0 lb-ft) and 103 N⋅m (10.3 kgf-m, 74.5 lb-
ft) by the specified procedure.
Cylinder head bolt (M6) (b): 11 N·m (1.1 kgf-
m, 8.0 lb-ft)
"7", (a) "5", (a)
2
"9", (a) 3, "11", (b) "4", (a)
1. Crankshaft pulley side
6) Install camshafts and tappets and shims. Refer to
"Camshafts, Tappet and Shim Removal and
Installation: For J20 Engine" for installation.
7) Install 1st timing chain. Refer to "1st Timing Chain
and Chain Tensioner Removal and Installation: For
J20 Engine" for installation.
8) Install 2nd timing chain. Refer to "2nd Timing Chain
and Chain Tensioner Removal and Installation: For
2
J20 Engine" for installation.
9) Install timing chain cover. Refer to "Timing Chain
Cover Removal and Installation: For J20 Engine" for
installation.
10) Check intake and exhaust valve lashes referring to
"Valve Lash (Clearance) Inspection: For J20
Engine".
11) Install cylinder head cover referring to "Cylinder
Head Cover Removal and Installation: For J20
Engine".
12) Install oil pan referring to "Oil Pan and Oil Pump
Strainer Removal and Installation: For J20 Engine in
Section 1E".
13) Install engine assembly to vehicle referring to
"Engine Assembly Removal and Installation: For J20
Engine".
"1", (a) "3", (a) "10", (a)
"2", (a) "6", (a) "8", (a)
I5JB0A142044-02
2. Flywheel side