Drive Chain. Sprockets And Gears; X700Xtcd Models) - Yamaha MM700A Manual

21 8
10. Adjust chain tension as described in Chapter Three.
DRIVE CHAIN, SPROCKETS AND GEARS
Removal
Refer to Figure 8.
1. Open the shroud.
2. Place a suitable container under the chaincase drain
bolt (Figure 2). Remove the oil drain bolt and allow the
oil to drain from the chaincase.
3. If so equipped, remove the battery and battery box.
4. Remove the retaining nut at the forward end of the up-
per shift rod (Figure 9). Disengage the shift rod end from
the shift arm and move the shift rod out of the way.
5. Remove the reverse axle shaft retaining bolt (A, Fig-
ure 101, then remove the bolts securing the chaincase
cover to the chaincase. Remove the cover and gasket.
6. Wipe up any oil that drains from the chaincase.
7. Remove the washer (A, Figure 11) and reverse drive
gear (B). Do not lose the spring (Figure 12) between the
reverse drive gear and the countergear.
8. Have an assistant apply the hydraulic brake. Loosen
the driven sprocket bolt (A, Figure 13) and the drive
sprocket nut (A, Figure 14).
9. Loosen the chain tensioner locknut and loosen the
chain tensioner bolt (B, Figure 14). Loosen the tensioner
until the chain is completely loose.
10. Remove the chain tensioner (C, Figure 14).
11. Remove the driven sprocket bolt (A, Figure 13) and
washer.
12. Remove the spring seat (B, Figure 13) and spring
13. Remove the drive sprocket nut (A, Figure 14) and
washer.
14. Remove the reverse driven gear (Figure 15).
16. Remove the chain and sprockets as an assembly.
17. Remove the countergear (A, Figure 17).
18. Remove the spacers from the jackshaft (C, Figure
17) and front axle (D).
19. If necessary, remove the washer, shaft holder (A, Fig-
ure 18) and shaft (B).
Inspection
2. Check the drive and driven sprockets for cracks, deep
scoring, excessive wear or tooth damage. Check the
splines for the same abnormal conditions.
3. Check the chain for cracks, excessive wear or pin
breakage.
4. If the sprockets and/or chain are excessively worn or
damaged, replace all three components as a set.
5. Check the chain tensioner for wear and damage. Also
replace the chain tensioner if replacing the chain and
sprockets.
6. Remove the snap rings and disassemble the chain
tensioner as shown Figure 8. Check the needle bearing
and replace if necessary. Reverse to assemble the
tensioner.
7. Inspect the gears and shafts for damage or excessive
wear. Inspect the bearings and replace if necessary.
8. Inspect the bearing (A, Figure 19) in the driven
sprocket and replace if necessary.
9. Inspect the shift fork (Figure 20) in the chaincase
cover.
10. Inspect the bearing in the chaincase cover. When in-
stalling a new bearing, apply force only to the outer race
of the bearing.
11. Inspect the engagement dogs and notches on the
driven sprocket (B, Figure 191, reverse driven gearshift
coupler (Figure 21) and reverse gears (Figure 22).
follows:
a. Push against the shift coupler
pose the snap ring @),
b. Remove the snap ring (B, Figure 21) and separate
the shift coupler from the gear.
dure.
Installation
Refer to Figure 8.
1 If removed, install the shaft (B, Figure 18) and shaft
holder (A).
2. Install the spacers onto the jackshaft (C, Figure 17)
and front axle (D). Note that the spacer on the front axle
out.
3. Install the washer (B, Figure 17) and countergear (A).
4. Install the chain and sprockets. Install the driven
sprocket so the lugs (B, Figure 19) are out.
5 . Install the washer Figure 16) and splined shaft (A)
into the driven sprocket.
6. Install the reverse driven gear (Figure 15).
CHAPTER TWELVE
(A, Figure 21) to ex-