Yamaha MM700A Manual page 124

118
crank wheels, the crankshaft must be disas-
sembled. Refer service to a qualified dealer-
ship or crankshaft specialist.
NOTE
Do not check crankshaft runout with the
crankshaft placed between lathe centers.
Use V-blocks as described in Step 9.
9. Check crankshaft runout as follows:
a. Support the crankshaft by placing the main bearings
at the ends onto two precision V-blocks.
dicated in Figure 66. Refer to substep c for the
proper placement of the dial indicator plunger in re-
lation to the crank web. Refer to the runout specifi-
cations in Table 2 and Table 3.
c. A, Figure 66 80 mm (3.15 in.) on 600cc models.
A,
Figure 66 90 mm (3.54 in.) on 700cc models.
=
99 mm (3.90 in.) on 600cc models.
Figure 66
=
Figure 66 85 mm (3.35 in.) on 700cc models.
=
d. Turn the crankshaft slowly and observe the gauge
reading. The maximum difference recorded is
crankshaft runout.
e. If the runout at any position exceeds the service
limit (Table 2 or Table 3), have the crankshaft ser-
viced by a dealership or crankshaft specialist.
10. Check the crankshaft threads for stripping,
cross-threading or other damage. Have threads repaired
by a dealership or machine shop.
11. Remove the key (Figure 67) and check the keyway in
the crankshaft for cracks or other damage. If the keyway is
damaged, refer service to a dealership or machine shop.
12. If the crankshaft exceeded any of the service limits or
if one or more bearings are worn or damaged, have the
crankshaft rebuilt by a dealership or crankshaft specialist.
Crankshaft Bearing Replacement
Replace the outer crankshaft bearings and outer seals as
follows.
1. Remove the seal (A, Figure 68) from the flywheel end
of the crankshaft.
2. Clean the crankshaft bearing area with solvent or elec-
trical contact cleaner and thoroughly
3. Remove the roller type bearing
the flywheel end of the crankshaft.
4. Remove the ball type main bearings from the PTO end
of the crankshaft as follows.
and B in-
A
dry.
Figure 68) from
The procedure necessary to move the bear-
ing far enough to install the puller may
damage the crankshaft.
a. Support the crankshaft and use a chisel (Figure 69,
typical) or bearing splitter to move the outer bearing
toward the end of the crankshaft far enough to in-
stall a bearing puller.
When using a puller to remove bearings
from the end of the crankshaft, place a pro-
tective cap over the end of the crankshaft to
prevent the puller screw from damaging it.
CHAPTER FOUR