Disc Replacement - Polaris 2013 RANGER RZR S Service Manual

Brake Disc Thickness
New .188" (4.78 mm)
Service Limit .170" (4.32 mm)
Brake Disc Thickness Variance
Service Limit: .002" (.051 mm)
difference between measurements

Disc Replacement

1. Remove the front brake caliper (see "FRONT
CALIPER SERVICE").
2. Remove wheel hub cotter pin, castle nut and washers.
3. Remove the wheel hub assembly from the vehicle and
remove the (4) bolts retaining the disc to the hub.
Cotter
Pin
Washers
Nut
4. Clean the wheel hub mating surface and install new
disc on wheel hub.
5. Install new bolts and torque to 18 ft-lbs (24 Nm).
18 ft-lbs
(24 Nm)
(4) Bolts
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
CAUTION
Always use new brake disc mounting bolts. The
bolts have a pre-applied locking agent which is
destroyed upon removal.
6. Install wheel hub assembly, washers, and castle nut.
Torque castle nut to specification and install a new
cotter pin.
Castle Nut:
80 ft-lbs (108 Nm)
7. Install the front brake caliper (see "FRONT CALIPER
SERVICE").
8. Follow bleeding procedure outlined earlier in this
chapter.
9. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure the brake is not dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
BRAKES
= T
9.17
9