Polaris 2013 RANGER RZR S Service Manual page 334

TRANSMISSION
22. Place a 23 mm, 12 point socket over the splines of the
output shaft. Attach an Inch Pound (in-lbs) dial
indicator torque wrench to the socket. Check the
intermediate pinion shaft assembly bearing rolling
preload by rotating the output shaft both clockwise
and counter-clockwise.
in-lbs Dial Indicator Torque Wrench
23mm, 12 Point
Intermediate Shaft Rolling:
17-22 in-lbs (1.9-2.48 Nm)
23. A) If the torque required to rotate the output shaft is
out of specification, continue to step 24.
B) If the torque required to rotate the output shaft is
within specification, no adjustment is needed and the
transfer case reassembly is complete.
24. Remove the transfer case cover screws and the
transfer case cover.
25. After removing the cover, remove the intermediate
shaft bearing cup and shim(s) from the cover. The
bearing cup is a slip-fit.
8.10
Output Shaft
= T
Remove Bearing
Race and Shim(s)
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
26. A) If the rolling torque measurement from step 22 was
below specification, replace the existing shim(s) with
a thicker shim or shim stack from the table below.
B) If the rolling torque measurement from step 22 was
above specification, remove or replace the existing
shim(s) with a thinner shim or shim stack from the
table below.
Shim Kit 3234560
Includes:
.003" (.076mm)
.005" (.127mm)
.010" (.254mm)
.030" (.762mm)
27. Install selected shim(s) and slip fit bearing race into
transfer case cover. Coating shim(s) and bearing race
with Polaris All Purpose Grease may be necessary to
hold the assembly together during installation.
28. Apply a thin coat of sealant to the case mating
surfaces.
Apply Sealant: PN 2871557
To Case Mating Surfaces
29. Install the transfer case cover. Align the dowels (#1,
#7) and insert the cover screws (note position of the
longest screw #4). Torque the screws evenly to
specification in sequence as shown.
Transfer Case Cover Screws:
23-27 ft-lbs (31-37 Nm)
1
8
3
5
Quantity
2
2
2
1
= T
6
4
2
7