Gearcase Assembly - Polaris 2013 RANGER RZR S Service Manual

Gearcase Assembly

1. Replace all worn components.
2. If removed, install new bearing races using standard
bearing installation tools and an arbor press.
WARNING
Wear the appropriate safety equipment while
installing races to reduce the risk of injury.
NOTE: Grease all seals with Polaris All Season
Grease (PN 2871322) upon assembly.
3. Install new seals into the gearcase housing and
gearcase cover using a standard seal installer or other
suitable method.
4. Apply a thin coat of case sealant (PN 2871557) to the
gearcase mating surfaces upon cover installation.
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
5. Install a new pinion shaft seal using a standard seal
installer or other suitable method.
6. Install the original shim(s) previously removed onto
the appropriate sides of the differential assembly.
Install the bearings by hand as they are a slip-fit.
7. If previously removed; assembly the shift lever (A),
shift lever spring (B), shift return springs (C), shift yoke
(D), and lock pin bushing (E).
D
C
E
FINAL DRIVE
7
C
A
B
7.51