Transmission Service; Transmission Removal / Service Notes; Transfer Case Disassembly - Polaris 2013 RANGER RZR S Service Manual

TRANSMISSION

TRANSMISSION SERVICE

Transmission Removal / Service Notes

The engine, transmission and rear differential are bolted
together as a unit. Removal of the transmission is not
possible without removing the engine and differential.
The shift housing cannot be removed without first
disassembling the transfer case.
NOTE: Refer to the "Engine Removal" section in
Chapter 3 to remove the engine and drivetrain.

Transfer Case Disassembly

IMPORTANT: Shift housing repairs are not possible
without performing transfer case disassembly. Read
and understand all instructions before beginning
disassembly.
NOTE: Exploded views are located at the end of this
chapter for additional information.
1. Place the transmission in the neutral position.
2. Drain both the transfer case and transmission case
halves.
Transfer Case
Drain Plug
8.4
Transmission Gearcase
Drain Plug
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
3. Remove the (7) fasteners retaining the transmission
to rear gearcase mount bracket.
Note the number or
thickness of shims for
reassembly purposes.
NOTE: If replacing any components that attach to
the rear gearcase mount bracket, be sure to order
shim kit PN 2203725. The shims are used to remove
any clearance between the mount bracket and rear
gearcase connector tube (see illustration above).
4. Remove the connector tube bolts securing the rear
gear case and transmission transfer case.
5. Inspect the driveshaft splines for wear and the O-rings
for damage. Replace if found to be worn or damaged.
6. Remove the LH front isolator mount bracket. Refer to
Chapter 3.
7. Remove the screws from the transfer case cover and
remove the cover (note position of the longest screw
#4).
1
8
3
5
6
4
2
7