Bushing Service - Polaris 2013 RANGER RZR S Service Manual

CLUTCHING

Bushing Service

IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
Item Qty. Part #
A, B 1 5132027
C 1 5132501
D 1 5132029
E 1 5132028
-- 1 9915111
Additional Special Tools
Qty. Part #
Clutch Bushing Replacement Tool
1 2871226
1 2870386
*Clutch Bushing Replacement Tool Kit (PN 2871226)
#2
#8
Item Qty. Part #
#2 1 5020628
#3 1 5020629
#5 1 5020631
#8 1 5020632 Main Puller Adapter
#9 1 5010279 Adapter Reducer
#10 1 5020633
NOTE: Bushings are installed at the factory using

Loctite 609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite
bushing bore prior to installing new bushing.
6.18
Tool Description
EBS Puller Tool
EBS Puller Nut
EBS Main Adapter
EBS Bushing Removal
Instructions
Tool Description
Piston Pin Puller
#3
#5
#9
#10
Tool Description
P-90 Drive/Driven Clutch
Bushing Install Tool
Drive Clutch Cover
Bushing Removal /
Installation Tool
(all clutches)
P-90 Driven Clutch Cover
Bushing Removal Tool
Number Two Puller
Adapter

from
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Clutch components will be hot! In order to avoid
serious burns, wear insulated gloves during the
removal process.
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller (PN
2870386) securely into bench vise and lightly grease
puller threads.
Piston Pin Puller: PN 2870386
3. Remove nut from puller rod and set aside.
Piston Pin Puller
(PN 2870386)
4. Install puller adapter (Item 10 from kit PN 2871226).
5. Install main adapter (Item D) onto puller.
Puller Tool (A,B)
Side "A" toward
sheave
Main
Adapter (D)
6. With towers pointing toward the vise, slide sheave
onto puller rod.
7. Install removal tool (Item A, B) into center of sheave
with "A side" toward sheave.
CAUTION
Main Puller Adaptor (#8)
(PN 5020632)
Nut (C)
Puller
Adapter (10)
Piston Pin
Puller