Fox™ Podium 'Piggyback' Component Rebuild - Polaris 2013 RANGER RZR S Service Manual

FOX™ PODIUM 'Piggyback'
Component Rebuild
IMPORTANT: To prevent damage or marks to the
shock, the use of special tools and a soft jaw vise is
recommended.
WARNING
FOX™ shocks contain high pressure nitrogen
gas. Extreme caution must be used while
handling and working with FOX™ shocks and
related high pressure service equipment. The
pressure must be released from the shock
before disassembly. It is strongly recommended
you wear safety glasses and ear protection
during these procedures.
IFP and Reservoir Cap
1. Use a small pick to remove the IFP piston bearing
(A), IFP O-ring (B) and the reservoir cap O-ring (not
shown).
2. Lubricate NEW O-rings and bearing with shock oil
before and after installation onto the piston and cap.
3. Install a new pellet into the reservoir cap.
4. Refer to the assembly instructions for component
installation onto the shock asm.
A
B
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
BODY / STEERING / SUSPENSION
Bearing Cap
1. Use a small pick to remove seal from the bearing cap.
2. Lubricate a new seal and fully install into bearing cap.
3. Push the Shock Seal Protector Sleeve
through the bearing cap seal to insure proper
installation.
4. Refer to the assembly instructions for component
installation onto the shock asm.
Bearing Assembly
1. Use a small pick to remove the U-cup seal (C),
internal (D) and external (E) O-rings from the bearing
assembly.
D
(PU-50939)
5
C
E
5.55