Transfer Case Reassembly - Polaris 2013 RANGER RZR S Service Manual

Transfer Case Reassembly

IMPORTANT: Transfer case tapered bearing preload
must be checked and/or adjusted for proper
transmission operation.
1. Install the intermediate shaft seal (circled) flush or
slightly below the case. Install circlips and gear onto
the input intermediate shaft as shown.
2. Install the front output pinion shaft assembly.
NOTE: Bearing is pressed onto the shaft
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
3. Install the shims, bearing cup and alignment dowels
into the retaining bracket.
4. Install a new output shaft seal flush with the case.
Install the output pinion shaft assembly and bearing
cup/bracket assembly as shown. Verify the alignment
dowels are seated. Torque the bracket screws evenly
to specification.
Output Pinion Shaft Bracket Screws:
23-27 ft-lbs (31-37 Nm)
5. Be sure transmission is in neutral and all bearings are
clean and lubricated.
6. Place transmission upright with the output shaft facing
up. Rotate output shaft 5-10 times both clockwise and
counter-clockwise.
TRANSMISSION
x 3
x 2
= T
8.7
8