Polaris 2013 RANGER RZR S Service Manual page 302

FINAL DRIVE
11. Install a NEW circlip on the end of the shaft.
12. Grease the joint with the special joint grease provided
in the boot replacement kit. Fill the cavity behind the
balls and the splined hole in the joint's inner race.
Pack the ball tracks and outer face flush with grease.
Place any remaining grease into the boot.
The grease provided in the replacement kit is
specially formulated for wear resistance and
durability. DO NOT use substitutes
or mix with other lubricants.
NOTE: It is very important to use the correct type
and quantity of grease by using all the grease
included with the boot kit. DO NOT use a substitute
grease and DO NOT overfill or under fill the CV joint.
Boot Replacement Grease Requirement:
Inner Plunging Joint Capacity:
RZR - 80g
RZR S / RZR 4 - 90g
Grease Only Service Kit: PN 1350047 (50g)
13. Fully compress the joint and push the drive shaft firmly
into the inner race.
14. Align the circlip with the lead-in chamfer.
15. Use a soft-faced hammer to tap the joint onto the drive
shaft until you reach the end of the splines and the
joint locks in place.
16. Pull on the joint to test that the circlip is seated and
that the joint is securely fastened to the shaft.
7.34
CAUTION
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
17. Remove excess grease from plunging joint's external
surfaces and place the excess grease in the boot.
18. Pull the boot over the joint and position the boot lips
into the grooves on the joint housing and shaft. Make
sure the boot is not dimpled or collapsed.
19. Install and tighten the small clamp using the
appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
CV Boot Clamp Pliers: 8700226
20. Pull out on drive shaft to center the joint in the housing.
Slide a straight O-ring pick or a small slotted screw
driver between the large end of the boot and joint
housing and lift up to equalize air pressure in the boot.
21. Position the boot lip in its groove. Install and tighten
the large clamp using the appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
CV Boot Clamp Pliers: 8700226
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