Reassembly, Front Gearcase (Adc) - Polaris RANGER XP 900 2018-2019 Service Manual

FINAL DRIVE
20. Thoroughly clean the gearcase components before
beginning reassembly.
7.28

REASSEMBLY, FRONT GEARCASE (ADC)

1. Clean the gearcase housing of debris.
2. Replace all O-rings, seals, and worn components.
3. Inspect bearings on output and pinion shafts. To
replace, press new bearing onto shaft.
Due to extremely close tolerances and minimal wear,
the bearings must be inspected visually, and by feel.
While rotating bearings by hand, inspect for rough
spots, discoloration, or corrosion. The bearings should
turn smoothly and quietly, with no detectable up and
down movement and minimal movement side to side.
4. Install input shaft, bearing, and snap ring
5. Press the pinion shaft seal
the seal is flush.
6. Install the LH output hub
housing. The output hub should spin freely.
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
NOTICE
f
.
d
into the gearcase, until
s
into the gearcase
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