Omron FQ2-S4 Smart Camera Manuals

Manuals and User Guides for Omron FQ2-S4 Smart Camera. We have 3 Omron FQ2-S4 Smart Camera manuals available for free PDF download: User Manual, Manual

Omron FQ2-S4 User Manual (594 pages)

Smart Camera

Brand: Omron | Category: Digital Camera | Size: 28 MB

Meanings of Alert Symbols
6
Meanings of Signal Words
6
Precautions for Safe Use
7
Precautions for Correct Use
9
Table of Contents
11
1 Introduction

21
FQ2-S4-Series Vision Sensors

22
Measurement Process

23
Startup Display and Display Elements

24
- Startup Display
  24
- Display Elements
  25
Basic Operational Flow

26
2 Installation and Connections

27
System Configuration

28
Part Names and Functions

31
- Touch Finder
  33
- Sensor Data Units
  34
Installation

35
Wiring

44
Setting up Ethernet

55
3 Taking Images

59
Selecting a Sensor for Configuration

60
Setting Conditions for Taking Images

61
Adjusting Image Quality

62
Adjusting the Timing of Taking Images

69
Adjusting the Images that Were Taken

71
4 Setting up Inspections

91
Inspection Item Selection Guide

92
Setup Procedure for Inspection Items

95
Configuring Inspection Items

96
Reading and Verifying Character Strings

98
Reading Bar Codes

114
Reading 2D-Codes

122
Reading DPM 2D Codes

130
Inspecting with the Search Inspection Item

139
- Search Inspection Item
  139
- Setup Procedure for the Search Inspection Item
  139
- Increasing Measurement Position Accuracy
  141
- Obtaining Multiple Results Simultaneously
  141
- Select the Results to Output
  142
- Reflect in Total Judgement
  142
- Unstable Search Results
  143
- Increasing Processing Speed
  143
- Editing the Model and Measurement Regions
  144
- Errors
  148
Inspecting with the Shape Search II Inspection Item

149
- Shape Search II Inspection Item
  149
- Setup Procedure for the Shape Search II Inspection Item
  149
- Obtaining Multiple Results Simultaneously
  151
- Select the Results to Output
  152
- Reflect in Total Judgement
  152
- Unstable Shape Search II Results
  153
- Increasing Processing Speed
  154
- Editing the Model Regions and Measurement Region
  154
- Errors
  156
Inspecting with the Sensitive Search Inspection Item

157
- Sensitive Search Inspection Item
  157
- Setup Procedure for the Sensitive Search Inspection Item
  157
- Reflect in Total Judgement
  159
- Increasing Measurement Position Accuracy
  159
- Select the Results to Output
  159
- Changing the Number Region Divisions
  160
- Inspecting Plain Regions
  160
- Unstable Search Results
  160
- Increasing Processing Speed
  161
- Editing the Model Regions and Measurement Region
  161
- Errors
  163
Inspecting with the Edge Position Inspection Item

164
Inspecting with the Edge Width Inspection Item

171
Inspecting with the Edge Pitch Inspection Item

175
Inspecting with Color Data Inspection Item

180
Inspecting with the Area Inspection Item

184
- Area Inspection Item
  184
- Setup Procedure for Area
  184
- Reflect in Total Judgement
  186
- Unstable Area Results
  186
- Changing the Area Detection Conditions
  188
- Increasing Processing Speed for Area
  188
- Measurement Data that Can be Used for External Outputs and Calculations
  189
- Measurement Data that Can be Logged for Area
  189
- Errors
  189
Inspecting with the Labeling Inspection Item

190
- Labeling
  190
- Setup Procedure for Labeling Inspection Item
  190
- Unstable Labeling Results
  192
- Changing the Label Detection Conditions
  194
- Changing the Label Extraction Conditions
  195
- Sorting Extracted Labels
  195
- Reflect in Total Judgement
  196
- Editing the Measurement Region
  196
- Increasing the Processing Speed
  197
- Measurement Data that Can be Used for External Outputs and Calculations
  197
- Measurement Data that Can be Logged for Labeling
  198
- Errors
  198
Calculations and Judgements Using Inspection Item Data

199
- Calculation
  199
- Examples for Calculation
  201
- Procedure (Calculation)
  201
- Function List
  203
5 Testing and Saving Settings

215
Performing Test Measurements

216
- Performing Test Measurements with Samples
  216
- Performing Test Measurements with Saved Images (Re-Measuring)
  216
Shortening the Measurement Takt Time

218
Adjusting the Judgement Parameters

221
- Adjusting Judgement Parameters While Looking at Measurement Results
  221
- Setting up the Best Judgement Parameters Automatically
  221
Checking a List of All Inspection Item Results

223
Saving Data to the Sensor

224
6 Operation

225
Starting Operation

226
- Run Mode Display
  226
- Moving to Run Mode
  226
Configuring the Run Mode Display

228
Checking the Trend of Measurement Results with Graphs

230
- Trend Monitor
  230
- Histograms
  231
Adjusting Judgement Parameters During Operation

233
- Preparations
  233
- Changing the Judgement Parameters in Run Mode
  233
7 Convenient Functions

235
Changing the Scene to Change the Line Process

236
- What Are Scenes
  236
- Creating New Scenes
  237
- Changing Scene Names, Copying Scenes, and Deleting Scenes
  237
- Switching Scenes from an External Device
  237
- Setting the Startup Scene
  238
Calibration

239
- Setting the Calibration Pattern
  240
- Selecting the Calibration Pattern to Use
  245
Display Functions

246
Monitoring the Signal I/O Status

249
Connecting to more than One Sensor

250
- Setting the Sensors to Connect
  250
- Selecting the Display When more than One Sensor Is Connected
  252
Logging Measurement Data and Image Data

254
- Logging Procedure
  254
- Logging All Data (File Logging)
  255
- File Format
  258
- Checking Recent Measurement Trends (Recent Results Logging)
  260
Saving Sensor Settings

264
- Backing up Settings in External Memory
  264
- Restoring Data to the Sensor from External Memory
  265
SD Card Operations

266
Convenient Functions for Operation

269
Convenient Functions for Setup

273
- Making Settings with Stored Images
  273
Setting the Retry Function

275
- Retry Function
  275
Functions Related to the System

279
8 Controlling Operation and Outputting Data with a Parallel Connection

281
Controlling Operation and Outputting Data with the Sensor's Standard Parallel Connection

282
Controlling Operation and Outputting Data with a Parallel Interface Sensor Data Unit

304
9 Connecting through Ethernet

329
Introduction

330
Outputting Data and Controlling Operation through Ethernet/Ip

331
PLC Link Connections

374
Controlling Operation and Outputting Data with TCP No-Protocol Communications

403
Controlling Operation and Outputting Data with FINS/TCP No-Protocol Commands

432
- Introduction to FINS Commands
  432
- Setting up Communications (FINS/TCP)
  433
- List of FINS Commands
  434
- FINS Command Details
  435
10 Connecting with RS-232C

447
Introduction to RS-232C Connections

448
Controlling Operation and Outputting Data with RS-232C No-Protocol Communications

449
11 Troubleshooting

453
Error Histories

454
Error Messages

456
Basic Troubleshooting

457
12 Appendices

459
Menu Tables

460
- Image Tab Page
  460
- Inspect Tab Page
  463
- In/Out Tab Page
  476
- Test Tab Page
  481
- Run Tab Page (from Setup Display)
  482
- Tool
  482
- Common Menu Commands
  492
External Reference Parameters

493
- Color Gray Filter
  493
- Weak Smoothing
  494
- Strong Smoothing
  494
- Dilate
  494
- Erosion, Median, Extract Edges, Extract Horizontal Edges, Extract
  495
- Background Suppression
  495
- Shape Search Position Compensation
  497
- Search Position Compensation
  499
- Edge Position Compensation
  501
- Two-Edge Position Compensation
  504
- Two-Edge Midpoint Compensation
  507
- Edge Rotation Position Compensation
  511
- Bar Code
  514
- Code
  516
- Codes (DPM)
  518
- Ocr
  521
- Search
  531
- Sensitive Search
  534
- Shape Search II
  537
- Edge Position
  540
- Edge Width
  541
- Edge Pitch
  542
- Area
  544
- Color Data
  546
- Labeling
  548
Specifications and Dimensions

552
- Sensor
  552
- Touch Finder
  559
- Battery Specifications
  560
- Sensor Data Units
  563
- System Requirements for PC Tool for FQ
  566
- Options
  566
Updating the Software

571
- Step 1 Update the Software for the PC Tool or Touch Finder
  571
- Step 2 Update the Software for the Sensor
  571
Connecting a Previous Touch Finder (FQ-D30/D31)

572
- To the FQ2-S Sensor
  
  572
- Connecting a Previous Touch Finder (FQ-D30/D31) to the FQ2-S Sensor
  572
LED Safety

577
- Warning Label
  577
Requirements from Regulations and Standards

578
- Requirements from Regulations and Stan- Dards
  578
- For Europe
  578
- For Europe
  580
- For Europe
  581
Detailed Ethernet/Ip Communications Specifications

582
Index

586
Revision History

592

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Omron FQ2-S4 Smart Camera Manuals

Omron FQ2-S4 User Manual (594 pages)

Table of Contents

1 Introduction

FQ2-S4-Series Vision Sensors

Measurement Process

Startup Display and Display Elements

Basic Operational Flow

2 Installation and Connections

System Configuration

Part Names and Functions

Installation

Wiring

Setting up Ethernet

3 Taking Images

Selecting a Sensor for Configuration

Setting Conditions for Taking Images

Adjusting Image Quality

Adjusting the Timing of Taking Images

Adjusting the Images that Were Taken

4 Setting up Inspections

Inspection Item Selection Guide

Setup Procedure for Inspection Items

Configuring Inspection Items

Reading and Verifying Character Strings

Reading Bar Codes

Reading 2D-Codes

Reading DPM 2D Codes

Inspecting with the Search Inspection Item

Inspecting with the Shape Search II Inspection Item

Inspecting with the Sensitive Search Inspection Item

Inspecting with the Edge Position Inspection Item

Inspecting with the Edge Width Inspection Item

Inspecting with the Edge Pitch Inspection Item

Inspecting with Color Data Inspection Item

Inspecting with the Area Inspection Item

Inspecting with the Labeling Inspection Item

Calculations and Judgements Using Inspection Item Data

5 Testing and Saving Settings

Performing Test Measurements

Shortening the Measurement Takt Time

Adjusting the Judgement Parameters

Checking a List of All Inspection Item Results

Saving Data to the Sensor

6 Operation

Starting Operation

Configuring the Run Mode Display

Checking the Trend of Measurement Results with Graphs

Adjusting Judgement Parameters During Operation

7 Convenient Functions

Changing the Scene to Change the Line Process

Calibration

Display Functions

Monitoring the Signal I/O Status

Connecting to more than One Sensor

Logging Measurement Data and Image Data

Saving Sensor Settings

SD Card Operations

Convenient Functions for Operation

Convenient Functions for Setup

Setting the Retry Function

Functions Related to the System

8 Controlling Operation and Outputting Data with a Parallel Connection

Controlling Operation and Outputting Data with the Sensor's Standard Parallel Connection

Controlling Operation and Outputting Data with a Parallel Interface Sensor Data Unit

9 Connecting through Ethernet

Introduction

Outputting Data and Controlling Operation through Ethernet/Ip

PLC Link Connections

Controlling Operation and Outputting Data with TCP No-Protocol Communications

Controlling Operation and Outputting Data with FINS/TCP No-Protocol Commands

10 Connecting with RS-232C

Introduction to RS-232C Connections

Controlling Operation and Outputting Data with RS-232C No-Protocol Communications

11 Troubleshooting

Error Histories

Error Messages

Basic Troubleshooting

12 Appendices

Menu Tables