Omron eCobra 800 Manuals

Manuals and User Guides for Omron eCobra 800. We have 2 Omron eCobra 800 manuals available for free PDF download: User Manual

Omron eCobra 800 User Manual (194 pages)

Brand: Omron | Category: Robotics | Size: 5 MB

Table of Contents
3
Chapter 1: Introduction

11
- Product Description
  11
  - Ecobra Robot Models
    12
  - Eaib (Amplifiers in Base)
    13
- Ecobra Robot Features and Options
  14
  - Smartcontroller EX
    15
  - Eplc Connect Software
    15
  - IO Blox
    15
  - Smartvision MX
    15
  - T20 Pendant
    15
  - Intelligent Force Sensing
    15
  - ACE Packxpert Process Manager
    15
- How Can I Get Help
  16
  - Related Manuals
    16
Chapter 2: Safety

17
- Dangers, Warnings, and Cautions
  17
  - Alert Levels
    17
  - Alert Icons
    17
  - Falling Hazards
    17
  - Special Information
    18
- What to Do in an Emergency/Abnormal Situation
  18
  - Releasing the Brakes
    18
  - Releasing an E-Stop
    18
  - Emergency Stop Circuit and Buttons
    19
  - General Hazards
    19
- Safety Precautions
  19
  - User's Responsibilities
    19
  - Qualification of Personnel
    20
- Robot Behavior
  21
  - Hardstops
    21
  - Limiting Devices
    21
  - Singularities
    21
- Intended and Non-Intended Use
  21
  - Intended Use
    21
  - Non-Intended Use
    22
  - Robot Modifications
    22
- Additional Safety Information
  22
Chapter 3: Robot Installation

25
- Installation Overview
  25
- Transport and Storage
  25
- Unpacking and Inspecting the Equipment
  26
  - Before Unpacking
    26
  - Upon Unpacking
    26
- Repacking for Relocation
  26
- Environmental and Facility Requirements
  27
- Mounting an Upright Ecobra Robot
  27
  - Mounting Surface
    28
  - Mounting Procedure
    29
- Mounting an Ecobra 800 Inverted Robot
  30
  - Mounting Surface
    30
  - Mounting Procedure
    30
- Mounting the Front Panel
  32
- Connectors on Robot Interface Panel (Eaib)
  33
Chapter 4: System Installation

35
- System Cables, Without Smartcontroller EX
  35
  - List of Cables and Parts
    36
  - Cable Installation Overview
    38
- System Cables, with Smartcontroller EX
  40
- Optional Cables
  44
- ACE Software
  49
  - User-Supplied PC
    49
  - Installing ACE Software
    49
- Connecting 24 VDC Power to Robot
  50
  - Specifications for 24 VDC Power
    50
  - VDC Mating Connector
    51
  - Creating 24 VDC Cable
    52
  - Connecting 24 VDC Cable
    52
- Connecting 200-240 VAC Power to Robot
  54
  - Specifications for AC Power
    54
  - AC Mating Connector
    58
  - Creating the 200-240 VAC Cable
    58
  - Connecting AC Power Cable
    59
- Grounding the Robot System
  59
  - Grounding the Robot Base
    59
  - Grounding Robot-Mounted Equipment
    60
- Configuring a PLC
  60
- Installing User-Supplied Safety Equipment
  62
Chapter 5: System Operation

73
- Robot Status LED Description
  73
- Status Panel Fault Codes
  73
  - Status Panel
    74
- Brakes
  80
  - Brake Release Button
    80
  - Remote Brake Release Feature
    81
- Front Panel
  81
- Connecting Digital I/O to the System
  83
  - Optional I/O Products
    83
  - Default Digital I/O Signal Configuration
    84
  - Eaib XIO Connector Signals
    86
  - XIO Input Signals
    87
  - XIO Output Signals
    90
  - XIO Breakout Cable
    93
- Starting the System for the First Time
  94
  - Verifying Installation
    95
  - Turning on Power
    96
  - Starting ACE
    96
  - Enabling High Power
    97
  - Verifying E-Stop Functions
    97
  - Verify Robot Motions
    97
- Learning to Program the Ecobra Robot
  97
Chapter 6: Maintenance

99
- Field-Replaceable Parts
  99
- Periodic Maintenance Schedule
  99
- Warning Labels
  100
- Rev. F Ecobra User's Guide
  101
- Checking Safety Systems
  103
- Checking Robot Mounting Bolts
  103
- Checking for Oil Leakage
  103
- Lubricating Joint
  104
- Replacing the Eaib Chassis
  107
  - Removing the Eaib Chassis
    107
  - Installing a New Eaib Chassis
    109
- Commissioning a System with an Eaib
  110
  - Safety Commissioning Utilities
    110
  - E-Stop Configuration Utility
    112
  - E-Stop Verification Utility
    113
  - Teach Restrict Configuration Utility
    113
  - Teach Restrict Verification Utility
    114
- Replacing a Microsd Card
  115
  - Removing a Microsd Card from an Eaib
    115
  - Installing a Microsd Card into an Eaib
    117
- Replacing the Encoder Battery Pack
  117
  - Battery Replacement Time Periods
    118
  - Battery Replacement Procedure
    118
- Changing the Lamp in the Front Panel High-Power Indicator
  119
Chapter 7: Optional Equipment Installation

123
- Installing End-Effectors
  123
- Removing and Installing the Tool Flange
  123
  - Removing the Flange
    123
  - Installing the Flange
    124
- User Connections on the Robot
  125
  - User Air Lines
    125
  - User Electrical Lines
    126
- Internal User Connectors
  126
  - SOLND Connector
    127
  - OP3/4 Connector
    128
  - EOAPWR Connector
    129
  - Internal User Connector Output Specifications
    129
  - ESTOP Connector
    130
- Mounting Locations for External Equipment
  132
- Installing the Robot Solenoid Kit
  132
  - Tools Required
    133
  - Signal Setup
    133
  - Installation
    134
  - Testing
    139
- Installing the Camera Bracket Kit
  140
  - Tools Required
    140
  - Procedure
    141
- Installing Adjustable Hardstops
  142
  - Joint 1 Adjustable Hardstops
    142
  - Joint 2 Adjustable Hardstops
    146
Chapter 8: Technical Specifications

153
- Dimension Drawings
  153
- Robot Specifications
  166
  - Physical
    166
  - Performance
    167
  - Stopping Distances and Times
    167
  - Key to Graphs
    168
  - Hardstops and Softstops
    174
Chapter 9: IP65 Option

175
- Ecobra 800 Robots IP65 Classification
  175
- Installing Cable Seal Assembly
  176
  - Cable Seal Identification
    176
  - Installation Procedure
    176
- Robot Outer Link Cover Removal and Reinstallation
  178
  - Cover Removal Procedure
    178
  - Cover Reinstallation Procedure
    180
- Customer Requirements
  181
  - Sealing the Tool Flange
    181
  - Pressurizing the Robot
    182
- User Connectors
  183
  - User Electrical and Devicenet
    183
  - User Air Lines
    184
  - Robot Solenoid Option
    184
- Maintenance
  185
  - IP65 Bellows Replacement
    185
- Dimension Drawing for Cable Seal Assembly
  186
Chapter 10: Cleanroom Robots

189
- Cleanroom Specifications
  189
- Connections
  190
- Requirements
  190
- Exclusions and Incompatibilities
  191
- Cleanroom Maintenance
  191
  - Bellows Replacement
    191
  - Lubrication
    192

Omron eCobra 800 User Manual (179 pages)

With EtherCAT

Brand: Omron | Category: Robotics | Size: 6 MB

Table of Contents
3
Chapter 1: Introduction

9
- Related Manuals
  9
- Intended Audience
  10
- Robot Overview
  12
  - Robot Amplifier and Controller
    13
  - IP65 and Cleanroom Versions
    16
  - Robot Features
    16
  - Robot Links and Joints
    17
  - Robot Connections
    17
  - Ics-ECAT Robot Interface Panel
    24
- Robot Options
  25
  - Solenoid Valve Kit
    25
  - End of Arm Break-Away Sensor
    26
  - IO Blox
    27
  - Optional I/O Items
    27
  - T20 Pendant
    28
  - IPC Application Controller
    28
  - Front Panel
    29
  - Camera Bracket Kit
    31
  - Adjustable Hardstops
    32
  - Optional Cables
    33
Chapter 2: Safety

37
- Dangers, Warnings, and Cautions
  37
  - Alert Levels
    37
  - Alert Icons
    37
  - Special Information
    38
- Safety Precautions
  38
- What to Do in an Emergency
  39
  - Stopping the Robot
    39
  - Fire Response
    39
  - Entrapment and Brake Release Button
    39
- Robot Behavior
  39
  - Hardstops
    39
  - Limiting Devices
    39
  - Singularities
    39
- Intended Use of the Robot
  40
- Additional Safety Information
  40
  - Manufacturer's Declarations
    40
  - Robot Safety Guide
    40
  - T20 Pendant (Option)
    40
- Disposal
  41
- How Can I Get Help
  41
Chapter 3: Robot Installation

43
Chapter 4: System Cable Installation

61
Chapter 5: Optional Equipment Installation

87
Chapter 6: System Operation

99
- Verifying Installation
  99
  - Mechanical Checks
    99
  - System Cable Checks
    99
  - User-Supplied Safety Equipment Checks
    100
  - Switch Position Checks
    101
- Robot Status LED and Display Panel
  101
  - General Robot States
    101
- Ethercat Communications Description
  102
  - System Behavior with Ethercat Communication Errors
    103
- Brakes
  103
  - Brake Release Button
    103
  - Remote Brake Release Feature
    104
- Robot Control Modes
  104
  - Manual Mode
    104
  - Automatic Mode
    105
  - Operation Mode
    105
  - Service Mode
    105
- Manually Jogging the Robot
  106
- Enabling Robot High Power
  106
  - High Power Safety Timeout
    106
  - High Power and Faults
    107
  - High Power Request Methods
    107
- Disabling Robot High Power
  108
Chapter 7: Maintenance

111
- Periodic Maintenance
  111
  - Periodic Maintenance Schedule
    111
  - Checking Safety Systems
    111
  - Checking Robot Mounting Bolts and Cover Plates
    112
  - Checking Safety and Warning Labels
    112
  - Checking for Oil Leaks
    114
  - Lubricating Joint 3
    115
  - Replacing the Encoder Battery Pack
    117
- Non-Periodic Maintenance
  119
  - Field-Replaceable Parts
    120
  - Remove the Tool Flange
    120
  - Replacing the Ics-ECAT Amplifier Chassis
    121
  - Remove and Replace a Microsd Card
    125
  - Change Front Panel High-Power on Lamp
    126
Chapter 8: Technical Specifications

131
- Robot Physical Dimension Drawings
  131
- General Robot Specifications
  136
- Performance Specifications
  137
  - General Performance Information
    137
  - Stopping Distances and Times
    138
  - Hardstop and Softstop Limits
    144
- Electrical Specifications
  145
  - Internal Connection Specifications
    145
  - External Connection Specifications
    145
- Environment and Facility Specifications
  147
- Other Specifications
  148
  - Solenoid Valve Kit Specifications
    148
  - Connector Specifications
    148
  - Power Consumption Specifications
    149
- Tool Flange Dimensions
  149
- Front Panel Dimensions
  150
- Ethercat Communications Specifications
  151
Chapter 9: IP65 Option Considerations

153
- IP65 Option Classification
  153
- User Requirements to Meet IP65 Rating
  153
  - Sealing the Tool Flange
    154
  - Pressurizing the Robot
    154
- Cable Seal Assembly
  156
  - Cable Seal Identification
    156
  - Dimension Drawing for Cable Seal Assembly
    158
- Remove and Reinstall Outer Link Cover
  159
  - Outer Link Cover Removal Procedure
    159
  - Outer Link Cover Reinstallation Procedure
    160
- IP65 Robot Connections
  162
- IP65 Option Maintenance
  164
  - IP65 Bellows Replacement
    164
Chapter 10: Cleanroom Option Considerations

167

Omron Categories

Blood Pressure Monitor Controller Accessories

Switch Inverter

More Omron Manuals

Omron eCobra 800 Manuals

Omron eCobra 800 User Manual (194 pages)

Table of Contents

Chapter 1: Introduction

Chapter 2: Safety

Chapter 3: Robot Installation

Chapter 4: System Installation

Chapter 5: System Operation

Chapter 6: Maintenance

Chapter 7: Optional Equipment Installation

Chapter 8: Technical Specifications

Chapter 9: IP65 Option

Chapter 10: Cleanroom Robots

Omron eCobra 800 User Manual (179 pages)

Table of Contents

Chapter 1: Introduction

Chapter 2: Safety

Chapter 3: Robot Installation

Chapter 4: System Cable Installation

Chapter 5: Optional Equipment Installation

Chapter 6: System Operation

Chapter 7: Maintenance

Chapter 8: Technical Specifications

Chapter 9: IP65 Option Considerations

Chapter 10: Cleanroom Option Considerations

Related Products

Omron Categories