Omron eCobra 600 Manuals

Manuals and User Guides for Omron eCobra 600. We have 2 Omron eCobra 600 manuals available for free PDF download: User Manual

Omron eCobra 600 User Manual (194 pages)

Brand: Omron | Category: Robotics | Size: 5 MB

Table of Contents
3
Chapter 1: Introduction

11
- Product Description
  11
  - Ecobra Robot Models
    12
  - Eaib (Amplifiers in Base)
    13
- Ecobra Robot Features and Options
  14
  - Smartcontroller EX
    15
  - Eplc Connect Software
    15
  - IO Blox
    15
  - Smartvision MX
    15
  - T20 Pendant
    15
  - Intelligent Force Sensing
    15
  - ACE Packxpert Process Manager
    15
- How Can I Get Help
  16
  - Related Manuals
    16
Chapter 2: Safety

17
- Dangers, Warnings, and Cautions
  17
  - Alert Levels
    17
  - Alert Icons
    17
  - Falling Hazards
    17
  - Special Information
    18
- What to Do in an Emergency/Abnormal Situation
  18
  - Releasing the Brakes
    18
  - Releasing an E-Stop
    18
  - Emergency Stop Circuit and Buttons
    19
  - General Hazards
    19
- Safety Precautions
  19
  - User's Responsibilities
    19
  - Qualification of Personnel
    20
- Robot Behavior
  21
  - Hardstops
    21
  - Limiting Devices
    21
  - Singularities
    21
- Intended and Non-Intended Use
  21
  - Intended Use
    21
  - Non-Intended Use
    22
  - Robot Modifications
    22
- Additional Safety Information
  22
Chapter 3: Robot Installation

25
- Installation Overview
  25
- Transport and Storage
  25
- Unpacking and Inspecting the Equipment
  26
  - Before Unpacking
    26
  - Upon Unpacking
    26
- Repacking for Relocation
  26
- Environmental and Facility Requirements
  27
- Mounting an Upright Ecobra Robot
  27
  - Mounting Surface
    28
  - Mounting Procedure
    29
- Mounting an Ecobra 800 Inverted Robot
  30
  - Mounting Surface
    30
  - Mounting Procedure
    30
- Mounting the Front Panel
  32
- Connectors on Robot Interface Panel (Eaib)
  33
Chapter 4: System Installation

35
- System Cables, Without Smartcontroller EX
  35
  - List of Cables and Parts
    36
  - Cable Installation Overview
    38
- System Cables, with Smartcontroller EX
  40
- Optional Cables
  44
- ACE Software
  49
  - User-Supplied PC
    49
  - Installing ACE Software
    49
- Connecting 24 VDC Power to Robot
  50
  - Specifications for 24 VDC Power
    50
  - VDC Mating Connector
    51
  - Creating 24 VDC Cable
    52
  - Connecting 24 VDC Cable
    52
- Connecting 200-240 VAC Power to Robot
  54
  - Specifications for AC Power
    54
  - AC Mating Connector
    58
  - Creating the 200-240 VAC Cable
    58
  - Connecting AC Power Cable
    59
- Grounding the Robot System
  59
  - Grounding the Robot Base
    59
  - Grounding Robot-Mounted Equipment
    60
- Configuring a PLC
  60
- Installing User-Supplied Safety Equipment
  62
Chapter 5: System Operation

73
- Robot Status LED Description
  73
- Status Panel Fault Codes
  73
  - Status Panel
    74
- Brakes
  80
  - Brake Release Button
    80
  - Remote Brake Release Feature
    81
- Front Panel
  81
- Connecting Digital I/O to the System
  83
  - Optional I/O Products
    83
  - Default Digital I/O Signal Configuration
    84
  - Eaib XIO Connector Signals
    86
  - XIO Input Signals
    87
  - XIO Output Signals
    90
  - XIO Breakout Cable
    93
- Starting the System for the First Time
  94
  - Verifying Installation
    95
  - Turning on Power
    96
  - Starting ACE
    96
  - Enabling High Power
    97
  - Verifying E-Stop Functions
    97
  - Verify Robot Motions
    97
- Learning to Program the Ecobra Robot
  97
Chapter 6: Maintenance

99
- Field-Replaceable Parts
  99
- Periodic Maintenance Schedule
  99
- Warning Labels
  100
- Rev. F Ecobra User's Guide
  101
- Checking Safety Systems
  103
- Checking Robot Mounting Bolts
  103
- Checking for Oil Leakage
  103
- Lubricating Joint
  104
- Replacing the Eaib Chassis
  107
  - Removing the Eaib Chassis
    107
  - Installing a New Eaib Chassis
    109
- Commissioning a System with an Eaib
  110
  - Safety Commissioning Utilities
    110
  - E-Stop Configuration Utility
    112
  - E-Stop Verification Utility
    113
  - Teach Restrict Configuration Utility
    113
  - Teach Restrict Verification Utility
    114
- Replacing a Microsd Card
  115
  - Removing a Microsd Card from an Eaib
    115
  - Installing a Microsd Card into an Eaib
    117
- Replacing the Encoder Battery Pack
  117
  - Battery Replacement Time Periods
    118
  - Battery Replacement Procedure
    118
- Changing the Lamp in the Front Panel High-Power Indicator
  119
Chapter 7: Optional Equipment Installation

123
- Installing End-Effectors
  123
- Removing and Installing the Tool Flange
  123
  - Removing the Flange
    123
  - Installing the Flange
    124
- User Connections on the Robot
  125
  - User Air Lines
    125
  - User Electrical Lines
    126
- Internal User Connectors
  126
  - SOLND Connector
    127
  - OP3/4 Connector
    128
  - EOAPWR Connector
    129
  - Internal User Connector Output Specifications
    129
  - ESTOP Connector
    130
- Mounting Locations for External Equipment
  132
- Installing the Robot Solenoid Kit
  132
  - Tools Required
    133
  - Signal Setup
    133
  - Installation
    134
  - Testing
    139
- Installing the Camera Bracket Kit
  140
  - Tools Required
    140
  - Procedure
    141
- Installing Adjustable Hardstops
  142
  - Joint 1 Adjustable Hardstops
    142
  - Joint 2 Adjustable Hardstops
    146
Chapter 8: Technical Specifications

153
- Dimension Drawings
  153
- Robot Specifications
  166
  - Physical
    166
  - Performance
    167
  - Stopping Distances and Times
    167
  - Key to Graphs
    168
  - Hardstops and Softstops
    174
Chapter 9: IP65 Option

175
- Ecobra 800 Robots IP65 Classification
  175
- Installing Cable Seal Assembly
  176
  - Cable Seal Identification
    176
  - Installation Procedure
    176
- Robot Outer Link Cover Removal and Reinstallation
  178
  - Cover Removal Procedure
    178
  - Cover Reinstallation Procedure
    180
- Customer Requirements
  181
  - Sealing the Tool Flange
    181
  - Pressurizing the Robot
    182
- User Connectors
  183
  - User Electrical and Devicenet
    183
  - User Air Lines
    184
  - Robot Solenoid Option
    184
- Maintenance
  185
  - IP65 Bellows Replacement
    185
- Dimension Drawing for Cable Seal Assembly
  186
Chapter 10: Cleanroom Robots

189
- Cleanroom Specifications
  189
- Connections
  190
- Requirements
  190
- Exclusions and Incompatibilities
  191
- Cleanroom Maintenance
  191
  - Bellows Replacement
    191
  - Lubrication
    192

Omron eCobra 600 User Manual (179 pages)

With EtherCAT

Brand: Omron | Category: Robotics | Size: 6 MB

Table of Contents
3
Chapter 1: Introduction

9
- Related Manuals
  9
- Intended Audience
  10
- Robot Overview
  12
  - Robot Amplifier and Controller
    13
  - IP65 and Cleanroom Versions
    16
  - Robot Features
    16
  - Robot Links and Joints
    17
  - Robot Connections
    17
  - Ics-ECAT Robot Interface Panel
    24
- Robot Options
  25
  - Solenoid Valve Kit
    25
  - End of Arm Break-Away Sensor
    26
  - IO Blox
    27
  - Optional I/O Items
    27
  - T20 Pendant
    28
  - IPC Application Controller
    28
  - Front Panel
    29
  - Camera Bracket Kit
    31
  - Adjustable Hardstops
    32
  - Optional Cables
    33
Chapter 2: Safety

37
- Dangers, Warnings, and Cautions
  37
  - Alert Levels
    37
  - Alert Icons
    37
  - Special Information
    38
- Safety Precautions
  38
- What to Do in an Emergency
  39
  - Stopping the Robot
    39
  - Fire Response
    39
  - Entrapment and Brake Release Button
    39
- Robot Behavior
  39
  - Hardstops
    39
  - Limiting Devices
    39
  - Singularities
    39
- Intended Use of the Robot
  40
- Additional Safety Information
  40
  - Manufacturer's Declarations
    40
  - Robot Safety Guide
    40
  - T20 Pendant (Option)
    40
- Disposal
  41
- How Can I Get Help
  41
Chapter 3: Robot Installation

43
Chapter 4: System Cable Installation

61
Chapter 5: Optional Equipment Installation

87
Chapter 6: System Operation

99
- Verifying Installation
  99
  - Mechanical Checks
    99
  - System Cable Checks
    99
  - User-Supplied Safety Equipment Checks
    100
  - Switch Position Checks
    101
- Robot Status LED and Display Panel
  101
  - General Robot States
    101
- Ethercat Communications Description
  102
  - System Behavior with Ethercat Communication Errors
    103
- Brakes
  103
  - Brake Release Button
    103
  - Remote Brake Release Feature
    104
- Robot Control Modes
  104
  - Manual Mode
    104
  - Automatic Mode
    105
  - Operation Mode
    105
  - Service Mode
    105
- Manually Jogging the Robot
  106
- Enabling Robot High Power
  106
  - High Power Safety Timeout
    106
  - High Power and Faults
    107
  - High Power Request Methods
    107
- Disabling Robot High Power
  108
Chapter 7: Maintenance

111
- Periodic Maintenance
  111
  - Periodic Maintenance Schedule
    111
  - Checking Safety Systems
    111
  - Checking Robot Mounting Bolts and Cover Plates
    112
  - Checking Safety and Warning Labels
    112
  - Checking for Oil Leaks
    114
  - Lubricating Joint 3
    115
  - Replacing the Encoder Battery Pack
    117
- Non-Periodic Maintenance
  119
  - Field-Replaceable Parts
    120
  - Remove the Tool Flange
    120
  - Replacing the Ics-ECAT Amplifier Chassis
    121
  - Remove and Replace a Microsd Card
    125
  - Change Front Panel High-Power on Lamp
    126
Chapter 8: Technical Specifications

131
- Robot Physical Dimension Drawings
  131
- General Robot Specifications
  136
- Performance Specifications
  137
  - General Performance Information
    137
  - Stopping Distances and Times
    138
  - Hardstop and Softstop Limits
    144
- Electrical Specifications
  145
  - Internal Connection Specifications
    145
  - External Connection Specifications
    145
- Environment and Facility Specifications
  147
- Other Specifications
  148
  - Solenoid Valve Kit Specifications
    148
  - Connector Specifications
    148
  - Power Consumption Specifications
    149
- Tool Flange Dimensions
  149
- Front Panel Dimensions
  150
- Ethercat Communications Specifications
  151
Chapter 9: IP65 Option Considerations

153
- IP65 Option Classification
  153
- User Requirements to Meet IP65 Rating
  153
  - Sealing the Tool Flange
    154
  - Pressurizing the Robot
    154
- Cable Seal Assembly
  156
  - Cable Seal Identification
    156
  - Dimension Drawing for Cable Seal Assembly
    158
- Remove and Reinstall Outer Link Cover
  159
  - Outer Link Cover Removal Procedure
    159
  - Outer Link Cover Reinstallation Procedure
    160
- IP65 Robot Connections
  162
- IP65 Option Maintenance
  164
  - IP65 Bellows Replacement
    164
Chapter 10: Cleanroom Option Considerations

167

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Omron eCobra 600 User Manual (194 pages)

Table of Contents

Chapter 1: Introduction

Chapter 2: Safety

Chapter 3: Robot Installation

Chapter 4: System Installation

Chapter 5: System Operation

Chapter 6: Maintenance

Chapter 7: Optional Equipment Installation

Chapter 8: Technical Specifications

Chapter 9: IP65 Option

Chapter 10: Cleanroom Robots

Omron eCobra 600 User Manual (179 pages)

Table of Contents

Chapter 1: Introduction

Chapter 2: Safety

Chapter 3: Robot Installation

Chapter 4: System Cable Installation

Chapter 5: Optional Equipment Installation

Chapter 6: System Operation

Chapter 7: Maintenance

Chapter 8: Technical Specifications

Chapter 9: IP65 Option Considerations

Chapter 10: Cleanroom Option Considerations

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