Omron Quattro 800H Manuals

Manuals and User Guides for Omron Quattro 800H. We have 3 Omron Quattro 800H manuals available for free PDF download: User Manual, Quick Setup Manual

Omron Quattro 800H User Manual (240 pages)

Brand: Omron | Category: Robotics | Size: 5.9 MB

Table of Contents
3
Chapter 1: Introduction

13
- Quattro Robots, Product Description
  13
  - Controllers
    13
  - Sizes and Materials
    13
  - Major Differences between Quattro H and HS Robots
    13
  - Eaib
    15
  - Quattro Robot Base
    16
  - Inner Arms
    16
  - Ball Joints, Outer Arms
    16
  - Platforms
    17
  - Smartcontroller EX
    20
- Installation Overview
  21
- How Can I Get Help
  22
  - Related Manuals
    22
Chapter 2: Safety

23
- What to Do in an Emergency / Abnormal Situation
  23
  - Releasing the Brakes
    23
  - General Hazards
    23
  - Releasing an E-Stop
    23
- Dangers, Warnings, and Cautions
  24
  - Alert Levels
    24
  - Alert Icons
    24
  - Special Information
    25
- User's Responsibilities
  25
  - Electrical Hazards
    25
  - Pinch Hazard
    25
  - Qualification of Personnel
    25
- Robot Behavior
  26
  - Hardstops
    26
- Intended and Non-Intended Use
  26
  - Intended Use
    26
  - Non-Intended Use
    27
  - Robot Modifications
    27
- Additional Safety Information
  27
  - Robot Safety Guide
    28
  - T20 Manual Control Pendant (Option)
    28
  - Disposal
    28
Chapter 3: Robot Installation - H

29
- Transport and Storage
  29
- Unpacking and Inspecting the Equipment
  29
  - Before Unpacking
    29
  - Upon Unpacking
    29
  - Unpacking
    29
- Repacking for Relocation
  31
- Environmental and Facility Requirements
  31
- Mounting Frame
  32
  - Frame Orientation
    33
  - Frame Construction
    33
  - Robot-To-Frame Considerations
    33
  - Mounting
    34
  - Gussets
    34
- Mounting the Robot Base
  34
  - Robot Orientation
    34
  - Mounting Surfaces
    35
  - Mounting Options
    35
  - Mounting Procedure from above the Frame
    35
  - Mounting Procedure from below the Frame
    37
  - Install Mounting Hardware
    37
- Attaching the Outer Arms and Platform
  39
  - Clocking the Platform to the Base
    40
  - Attaching the Outer Arms
    41
- Mounting the Front Panel
  44
Chapter 4: Robot Installation - HS

45
- Transport and Storage
  45
- Unpacking and Inspecting the Quattro Equipment
  45
  - Before Unpacking
    45
  - Upon Unpacking
    45
  - Unpacking
    45
- Repacking for Relocation
  47
- Environmental and Facility Requirements
  47
- Mounting Frame
  48
  - Frame Mounting Tabs
    48
  - Robot-To-Frame Considerations
    49
  - Mounting
    49
  - Gussets
    49
- Cable Inlet Box
  50
- Mounting the Robot Base
  56
  - Robot Orientation
    56
  - Mounting Surfaces
    56
  - Mounting Options
    56
  - Mounting Procedure from above the Frame
    57
  - Mounting Procedure from below the Frame
    58
  - Install Mounting Hardware
    59
- Attaching the Outer Arms and Platform
  60
  - Clocking the Platform to the Base
    61
  - Attaching the Outer Arms
    62
- Mounting the Front Panel
  65
- Attaching the Cable Tray
  65
Chapter 5: System Installation

71
Chapter 6: System Operation

105
- Robot Status Display Panel
  105
- Status Panel Fault Codes
  106
- Using the Brake-Release Button
  107
  - Brakes
    107
  - Brake-Release Button
    107
- Front Panel
  109
- Connecting Digital I/O to the System
  110
- Using Digital I/O on Robot XIO Connector
  112
  - Optional I/O Products
    114
  - XIO Input Signals
    114
  - XIO Output Signals
    116
  - XIO Breakout Cable
    119
- Starting the System for the First Time
  121
  - Verifying Installation
    121
  - Turning on Power and Starting ACE
    122
  - Enabling High Power
    123
  - Verifying E-Stop Functions
    123
  - Verify Robot Motions
    123
- Quattro Motions
  124
  - Straight-Line Motion
    124
  - Containment Obstacles
    124
  - Tool Flange Rotation Extremes
    124
- Learning to Program the Quattro Robot
  128
Chapter 7: Optional Equipment Installation

129
- End-Effectors
  129
  - Attaching
    129
  - Aligning
    129
  - Grounding
    129
  - Accessing Vacuum
    129
- Routing End-Effector Lines
  130
- Ball Stud Locks
  131
  - Installing a Ball Stud Lock
    132
  - Removing a Ball Stud Lock
    133
Chapter 8: Technical Specifications

135
- Dimension Drawings
  135
- Internal Connections
  144
- XSYS/XSYSTEM Connector
  145
- Robot Specifications
  145
- Payload Specifications
  147
  - Torque and Rotation Limits
    147
  - Payload Mass Vs. Acceleration
    147
  - Payload Inertia Vs. Acceleration
    149
- Stopping Times and Distances
  150
- Robot Mounting Frame, Quattro 650H Robot
  158
Chapter 9: Maintenance - H

165
- Periodic Maintenance Schedule
  165
- Warning Labels
  168
- Checking Safety Systems
  169
- Checking Robot Mounting Bolts
  169
- Checking Robot Gear Drives
  169
- Checking Fan Operation
  170
- Replacing the Eaib Chassis
  170
  - Removing the Eaib Chassis
    170
  - Installing a New Eaib Chassis
    173
- Commissioning a System with Aneaib
  174
  - Safety Commissioning Utilities
    175
  - E-Stop Configuration Utility
    176
  - E-Stop Verification Utility
    177
  - Teach Restrict Configuration Utility
    177
  - Teach Restrict Verification Utility
    178
- Replacing the Encoder Battery Pack
  179
  - Battery Replacement Interval
    179
  - Battery Replacement Procedure
    180
- Replacing a Platform
  182
  - Replacement
    182
- Configuration
  182
- Replacing a Ball Joint Insert
  182
- Replacing Outer Arm Spring Assemblies
  182
  - Removing Outer Arm Spring Assemblies
    183
  - Installing Outer Arm Spring Assemblies
    184
- Changing the Lamp in the Front Panel High-Power Indicator
  186
Chapter 10: Maintenance - HS

189
- Cleaning
  189
  - Water Shedding
    189
  - Wash-Down
    189
  - Chemical Compatibility
    190
- Warning Labels
  190
- Periodic Maintenance
  191
- Checking Safety Systems
  195
- Checking Robot Mounting Bolts
  195
- Checking Robot Gear Drives
  195
- Checking Fan Operation
  196
- Removing and Installing the Cable Inlet Box
  197
  - Removing the Cable Inlet Box
    197
  - Installing the Cable Inlet Box
    198
- Replacing the Eaib Chassis
  199
  - Removing the Eaib Chassis
    199
  - Installing a New Eaib Chassis
    201
- Commissioning a System with Aneaib
  202
  - Safety Commissioning Utilities
    203
  - E-Stop Configuration Utility
    204
  - E-Stop Verification Utility
    205
  - Teach Restrict Configuration Utility
    205
  - Teach Restrict Verification Utility
    206
- Replacing the Encoder Battery Pack
  207
  - Battery Replacement Interval
    207
  - Battery Replacement Procedure
    208
- Replacing a Platform
  211
  - Replacement
    211
  - Configuration
    212
- Replacing a Ball Joint Insert
  212
- Replacing Outer Arm Spring Assemblies
  213
  - Removing Outer Arm Spring Assemblies
    213
  - Installing Outer Arm Spring Assemblies
    214
- Replacing the Front Panel
  216
Chapter 11: Robot Cleaning/Environmental Concerns- H

217
- Ambient Environment
  217
  - Humidity
    217
  - Temperature
    217
- Cleaning
  218
  - Caustic Compatibility
    218
  - Water Shedding
    218
  - Wipe-Down
    218
- Cleanroom Classification
  218
- Design Factors
  218
  - Robot Base and Components
    218
  - Inner Arms
    219
  - Ball Joints
    219
  - Outer Arms
    219
  - Springs
    219
  - Platforms
    219
- Installing Cable Seal Kit
  220
  - Overview
    220
  - Installation Procedure
    221
Chapter 12: Environmental Concerns - HS

227
- Ambient Environment
  227
  - Humidity
    227
  - Temperature
    227
- Cleanroom Classification
  228
- Design Factors
  228
  - Robot Base and Components
    228
  - Inner Arms
    228
  - Ball Joints
    228
  - Outer Arms
    228
  - Spring Assemblies
    229
  - Platforms
    229
Chapter 13: Status Codes

231
- Status Panel Display
  231
- Status Codes
  232

Omron Quattro 800H User Manual (212 pages)

Brand: Omron | Category: Robotics | Size: 15.45 MB

Table of Contents
3
Chapter 1: Introduction

11
- Quattro Robots, Product Description
  11
  - Controllers
    11
  - Sizes and Materials
    11
  - Major Differences between Quattro H and HS Robots
    11
  - Eaib
    13
  - Quattro Robot Base
    14
  - Inner Arms
    14
  - Ball Joints, Outer Arms
    14
  - Platforms
    15
  - Smartcontroller EX
    18
- Installation Overview
  19
- How Can I Get Help
  20
  - Related Manuals
    20
Chapter 2: Safety

21
- Warnings, Cautions, and Precautions
  21
- Safety Precautions
  22
- What to Do in an Emergency/Abnormal Situation
  22
- Robot Behavior
  23
  - Hardstops
    23
  - Limiting Devices
    23
  - Singularities
    23
- Additional Safety Information
  23
- Intended Use of the Robots
  24
Chapter 3: Robot Installation - H

25
- Transport and Storage
  25
- Unpacking and Inspecting the Equipment
  25
  - Unpacking
    25
- Repacking for Relocation
  27
- Environmental and Facility Requirements
  27
- Mounting Frame
  27
  - Frame Orientation
    29
  - Frame Construction
    29
  - Robot-To-Frame Considerations
    29
  - Mounting
    29
  - Gussets
    30
- Mounting the Robot Base
  30
  - Robot Orientation
    30
  - Mounting Surfaces
    30
  - Mounting Options
    31
  - Mounting Procedure from above the Frame
    31
  - Mounting Procedure from below the Frame
    33
  - Install Mounting Hardware
    33
- Attaching the Outer Arms and Platform
  35
  - Clocking the Platform to the Base
    35
  - Attaching the Outer Arms
    37
- Mounting the Front Panel
  40
Chapter 4: Robot Installation - HS

41
- Transport and Storage
  41
- Unpacking and Inspecting the Quattro Equipment
  41
  - Before Unpacking
    41
  - Upon Unpacking
    41
  - Unpacking
    41
- Repacking for Relocation
  44
- Environmental and Facility Requirements
  44
- Mounting Frame
  44
  - Frame Mounting Tabs
    45
  - Robot-To-Frame Considerations
    45
  - Mounting
    46
  - Gussets
    46
- Cable Inlet Box
  46
- Mounting the Robot Base
  54
  - Robot Orientation
    54
  - Mounting Surfaces
    54
  - Mounting Options
    54
  - Mounting Procedure from above the Frame
    55
  - Mounting Procedure from below the Frame
    56
  - Install Mounting Hardware
    57
- Attaching the Outer Arms and Platform
  58
  - Clocking the Platform to the Base
    59
  - Attaching the Outer Arms
    60
- Mounting the Front Panel
  63
- Attaching the Cable Tray
  63
Chapter 5: System Installation

69
Chapter 6: System Operation

91
- Robot Status Display Panel
  91
- Status Panel Fault Codes
  92
- Using the Brake-Release Button
  93
  - Brakes
    93
  - Brake-Release Button
    93
- Front Panel
  94
- Connecting Digital I/O to the System
  95
- Using Digital I/O on Robot XIO Connector
  96
  - Optional I/O Products
    98
  - XIO Input Signals
    98
  - XIO Output Signals
    100
  - XIO Breakout Cable
    101
- Starting the System for the First Time
  103
  - Verifying Installation
    103
  - Turning on Power and Starting ACE
    104
  - Enabling High Power
    104
  - Verifying E-Stop Functions
    105
  - Verify Robot Motions
    105
- Quattro Motions
  106
  - Straight-Line Motion
    106
  - Containment Obstacles
    106
  - Tool Flange Rotation Extremes
    106
- Learning to Program the Quattro Robot
  110
Chapter 7: Optional Equipment Installation

111
- End-Effectors
  111
  - Attaching
    111
  - Aligning
    111
  - Grounding
    111
  - Accessing Vacuum
    111
- Routing End-Effector Lines
  112
- Ball Stud Locks
  113
  - Installing a Ball Stud Lock
    114
  - Removing a Ball Stud Lock
    115
Chapter 8: Technical Specifications

117
- Dimension Drawings
  117
- Internal Connections
  125
- XSYS/XSYSTEM Connector
  125
- Robot Specifications
  126
- Payload Specifications
  127
  - Torque and Rotation Limits
    127
  - Payload Mass Vs. Acceleration
    128
  - Payload Inertia Vs. Acceleration
    129
- Stopping Times and Distances
  130
- Robot Mounting Frame, Quattro 650H Robot
  138
Chapter 9: Maintenance - H

143
- Periodic Maintenance Schedule
  143
- Warning Labels
  146
- Checking Safety Systems
  147
- Checking Robot Mounting Bolts
  147
- Checking Robot Gear Drives
  147
- Checking Fan Operation
  148
- Replacing the Eaib Chassis
  148
  - Removing the Eaib Chassis
    148
  - Installing a New Eaib Chassis
    151
- Commissioning a System with an Eaib
  152
  - Safety Commissioning Utilities
    153
  - E-Stop Configuration Utility
    154
  - E-Stop Verification Utility
    155
  - Teach Restrict Configuration Utility
    155
  - Teach Restrict Verification Utility
    156
- Replacing the Encoder Battery Pack
  157
  - Battery Replacement Interval
    158
  - Battery Replacement Procedure
    158
- Replacing a Platform
  160
  - Replacement
    160
  - Configuration
    160
- Replacing a Ball Joint Insert
  161
- Replacing Outer Arm Spring Assemblies
  161
  - Removing Outer Arm Spring Assemblies
    161
  - Installing Outer Arm Spring Assemblies
    163
- Changing the Lamp in the Front Panel High-Power Indicator
  165
Chapter 10: Maintenance - HS

167
- Cleaning
  167
  - Water Shedding
    167
  - Wash-Down
    167
  - Chemical Compatibility
    168
- Warning Labels
  168
- Periodic Maintenance
  169
- Checking Safety Systems
  172
- Checking Robot Mounting Bolts
  173
- Checking Robot Gear Drives
  173
- Checking Fan Operation
  174
- Removing and Installing the Cable Inlet Box
  175
  - Removing the Cable Inlet Box
    175
  - Installing the Cable Inlet Box
    176
- Replacing the Eaib Chassis
  177
  - Removing the Eaib Chassis
    177
  - Installing a New Eaib Chassis
    179
- Commissioning a System with an Eaib
  180
  - Safety Commissioning Utilities
    181
  - E-Stop Configuration Utility
    182
  - E-Stop Verification Utility
    183
  - Teach Restrict Configuration Utility
    183
  - Teach Restrict Verification Utility
    184
- Replacing the Encoder Battery Pack
  185
  - Battery Replacement Interval
    186
  - Battery Replacement Procedure
    186
- Replacing a Platform
  189
  - Replacement
    189
  - Configuration
    190
- Replacing a Ball Joint Insert
  190
- Replacing Outer Arm Spring Assemblies
  191
  - Removing Outer Arm Spring Assemblies
    191
  - Installing Outer Arm Spring Assemblies
    193
- Replacing the Front Panel
  195
Chapter 11: Robot Cleaning/Environmental Concerns- H

197
- Ambient Environment
  197
  - Humidity
    197
  - Temperature
    197
- Cleaning
  198
  - Caustic Compatibility
    198
  - Water Shedding
    198
  - Wipe-Down
    198
- Cleanroom Classification
  198
- Design Factors
  198
  - Robot Base and Components
    198
  - Inner Arms
    199
  - Ball Joints
    199
  - Outer Arms
    199
  - Springs
    199
  - Platforms
    199
- Installing Cable Seal Kit
  200
  - Overview
    200
  - Installation Procedure
    200

Omron Quattro 800H Quick Setup Manual (17 pages)

Brand: Omron | Category: Robotics | Size: 4.03 MB

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Omron Quattro 800H Manuals

Omron Quattro 800H User Manual (240 pages)

Table of Contents

Chapter 1: Introduction

Chapter 2: Safety

Chapter 3: Robot Installation - H

Chapter 4: Robot Installation - HS

Chapter 5: System Installation

Chapter 6: System Operation

Chapter 7: Optional Equipment Installation

Chapter 8: Technical Specifications

Chapter 9: Maintenance - H

Chapter 10: Maintenance - HS

Chapter 11: Robot Cleaning/Environmental Concerns- H

Chapter 12: Environmental Concerns - HS

Chapter 13: Status Codes

Omron Quattro 800H User Manual (212 pages)

Table of Contents

Chapter 1: Introduction

Chapter 2: Safety

Chapter 3: Robot Installation - H

Chapter 4: Robot Installation - HS

Chapter 5: System Installation

Chapter 6: System Operation

Chapter 7: Optional Equipment Installation

Chapter 8: Technical Specifications

Chapter 9: Maintenance - H

Chapter 10: Maintenance - HS

Chapter 11: Robot Cleaning/Environmental Concerns- H

Omron Quattro 800H Quick Setup Manual (17 pages)

Table of Contents

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