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CR125R 1992-1997
Honda CR125R 1992-1997 Manuals
Manuals and User Guides for Honda CR125R 1992-1997. We have
3
Honda CR125R 1992-1997 manuals available for free PDF download: Sevice Manual, Service Manual, Owner's Manual
Honda CR125R 1992-1997 Sevice Manual (294 pages)
Brand:
Honda
| Category:
Motorcycle
| Size: 39.8 MB
Table of Contents
Important Safety Notice
2
Contents
3
Symbols
4
General Information
5
General Safety
5
Carbon Monoxide
5
Gasoline
5
Service Rules
6
Coolant
6
Nitrogen Pressure
6
Model Identification
7
Frame Serial Number
7
Carburetor Identification Number
7
Engine Serial Number
7
Specifications
8
Torque Values
17
Lubrication & Seal Points
22
Cable & Harness Routing
24
Optional Parts
30
Frame/Body Panels/Exhaust/System Service Information
37
Frame/Body Panels/Exhaust/System Troubleshooting
37
Frame/Body Panels/Exhaust/System Torque Values
37
Seat Removal
38
Seat Installation
38
Side Covers Removal/Installation
38
Radiator Shroud Removal/Installation
39
Number Plate Removal/Installation
39
Sub-Frame Removal
40
Sub-Frame Installation
40
Fuel Tank Fuel Filter Maintenance
41
Fuel Tank Removal/Installation
41
Exhaust Pipe Silencer Removal/Installation
42
Exhaust Pipe Expansion Chamber Removal/Installation
43
Maintenance
45
Service Information
45
Maintenance Schedule
47
Additional Items Requiring Frequent Replacement
48
Throttle Operation
49
Air Cleaner
49
Spark Plug
50
Radiator Coolant
52
Cooling System
52
Cylinder Head Decarbonizing
52
Exhaust Valve Decarbonizing
53
Transmission Oil Level Inspection
53
Transmission Oil Change
53
Drive Chain
54
Drive Chain Adjustment
55
Drive Chain Sliders
56
Drive Chain Rollers
56
Drive/Driven Sprockets
57
Brake Fluid Level Inspection
57
Brake Pad Wear
58
Brake System Lever Position Inspection
58
Clutch System
59
Brake System Brake Pedal Height
59
Control Cables
60
Expansion Chamber/Silencer Glass Wool Replacement
60
Front Suspension Inspection
61
Swingarm/Shock Linkage
62
Rear Suspension Inspection
62
Nuts, Bolts, Fasteners
63
Wheels/Tires
63
Steering Head Bearings
63
Table of Contents
65
Fuel System
65
Fuel System Service Information
66
Fuel System Specifications
66
Fuel System Tool
67
Fuel System Torque Values
67
Fuel System Troubleshooting
67
Idle Mixture and Idle Speed
68
Carburetor Adjustment, Minor
68
Carburetor Adjustment, Major
69
Tuning Information Chart
70
Tuning for Special Conditions
72
Carburetor Removal/Disassembly
73
Fuel System
73
Carburetor Assembly/Installation
78
Installation
84
Reed Valve Removal
85
Reed Valve Disassembly/Assembly
86
Reed Valve Installation
87
Air Cleaner Housing Removal
87
Air Cleaner Housing Installation
88
Cooling System Torque Values
91
Cooling System Specifications
91
Cooling System Service Information
91
Cooling System Troubleshooting
92
Cooling System Tools
92
System Testing Coolant (Hydrometer Test)
93
Specific Gravity Chart
93
System Testing Radiator Cap/System Pressure Inspection
94
Coolant Replacement Preparation
94
Radiator Removal
95
Coolant Replacement/Air Bleeding
95
Radiator Installation
96
Water Pump Mechanical Seal Inspection
97
Water Pump Removal
97
Water Pump Bearing Replacement
99
Water Pump Water/Oil Seal Replacement
100
Water Pump Installation
101
Engine Removal/Installation
104
Engine Removal/Installation Torque Values
105
Engine Removal/Installation Specifications
105
Engine Removal/Installation Service Information
105
Engine Removal
106
Engine Installation
108
Cylinder Head/Cylinder/Piston
110
Cylinder Head/Cylinder/Piston Service Information
111
Cylinder Head/Cylinder/Piston Specifications
111
Cylinder Head/Cylinder/Piston Troubleshooting
112
Cylinder Head/Cylinder/Piston Torque Values
112
Cylinder Head Removal
113
Cylinder Head Inspection
114
Cylinder Head Installation
114
Cylinder Removal
115
Piston Removal
116
Cylinder Inspection
117
Piston Inspection
118
Cylinder/Piston Selection
119
Piston Installation
120
Connecting Rod Inspection
120
Cylinder Installation
121
RC Valve
124
RC Valve Service Information
125
RC Valve Troubleshooting
125
RC Valve Torque Values
125
RC Valve Tools
125
Exhaust Valve Decarbonizing/Inspection
126
Exhaust Valve Removal/Disassembly
126
Exhaust Deposit Draining
126
Flap Valve Drive Shaft Bearing Replacement
127
Exhaust Valve Assembly/Installation
127
Governor/Valve Linkage Removal
129
Governor/Valve Linkage Inspection
129
Governor Shaft Bearing Replacement
129
Clutch/Kickstarter/Gearshift Linkage
132
Clutch/Kickstarter/Gearshift Linkage Torque Values
133
Clutch/Kickstarter/Gearshift Linkage Tool
133
Clutch/Kickstarter/Gearshift Linkage Specifications
133
Clutch/Kickstarter/Gearshift Linkage Service Information
133
Clutch/Kickstarter/Gearshift Linkage Troubleshooting
134
Right Crankcase Cover Removal
135
Right Crankcase Cover Installation
135
Clutch Removal
136
Clutch Inspection
138
Kickstarter Removal
144
Kickstarter Disassembly
144
Kickstarter Inspection
144
Kickstarter Assembly
145
Gearshift Linkage Removal
147
Gearshift Linkage Inspection
148
Gearshift Linkage Installation
149
Crankcase/Crankshaft/Transmission
152
Crankcase/Crankshaft/Transmission Service Information
153
Crankcase/Crankshaft/Transmission Specifications
154
Crankcase/Crankshaft/Transmission Tools
155
Crankcase/Crankshaft/Transmission Troubleshooting
155
Crankcase/Crankshaft/Transmission Torque Values
155
Crankcase Separation
156
Transmission Disassembly
158
Crankshaft Removal
160
Crankshaft Inspection
160
Crankcase Bearing Replacement
161
Crankcase Bearing/Oil Seal Location
161
Crankshaft Bearing
162
Transmission Bearings
162
Crankshaft Installation
165
Transmission Assembly
166
Crankcase Assembly
168
Front Wheel/Suspension/Steering
172
Front Wheel/Suspension/Steering Service Information
173
Front Wheel/Suspension/Steering Specifications
173
Front Wheel/Suspension/Steering Tools
174
Front Wheel/Suspension/Steering Torque Values
174
Front Wheel/Suspension/Steering Troubleshooting
175
Front Wheel Removal
176
Front Wheel Inspection
176
Front Wheel Disassembly
177
Front Wheel Assembly
178
Front Wheel Installation
180
Fork Removal
181
Fork Disassembly
182
Fork Inspection
185
Fork Assembly
188
Fork Installation
194
Handlebar Removal
196
Handlebar Installation
198
Steering Stem Removal
201
Steering Stem Bearing Replacement
202
Steering Stem Installation
204
Rear Wheel/Suspension
206
Rear Wheel/Suspension Service Information
207
Rear Wheel/Suspension Specifications
208
Rear Wheel/Suspension Torque Values
208
Rear Wheel/Suspension Troubleshooting
209
Rear Wheel/Suspension Tools
209
Rear Wheel Removal
210
Rear Wheel Inspection
210
Rear Wheel Disassembly
211
Rear Wheel Assembly
212
Shock Absorber Removal
216
Shock Absorber Disassembly
216
Shock Absorber Bladder Replacement
217
Shock Absorber Damper Disassembly
220
Shock Absorber Piston Ring Replacement
221
Shock Absorber Damper Rod Disassembly
222
Shock Absorber Rod Guide Inspection
223
Shock Absorber Damper Rod Inspection
224
Shock Absorber Damper Assembly
224
Spherical Bearing Replacement
230
Shock Absorber Installation
231
Shock Linkage Removal
232
Shock Linkage Inspection
233
Shock Linkage Bearing Replacement
234
Shock Linkage Installation
235
Swingarm Removal
237
Swingarm Disassembly
238
Swingarm Bearing Replacement
239
Swingarm Assembly
240
Swingarm Installation
241
Brake System
244
Hydraulic Brake
245
Hydraulic Brake Service Information
246
Hydraulic Brake Specifications
246
Hydraulic Brake Troubleshooting
247
Hydraulic Brake Torque Values
247
Hydraulic Brake Tool
247
Brake Fluid Replacement/Air Bleeding
248
Brake Fluid Draining
248
Brake Fluid Filling/Air Bleeding
249
Brake Pad Replacement
251
Brake Disc Inspection
253
Front Master Cylinder Removal
253
Front Master Cylinder Disassembly
254
Front Master Cylinder Inspection
254
Front Master Cylinder Assembly
255
Front Master Cylinder Installation
256
Rear Master Cylinder Removal
256
Rear Master Cylinder Disassembly
257
Rear Master Cylinder Inspection
257
Rear Master Cylinder Assembly
258
Rear Master Cylinder Installation
259
Front Brake Caliper Removal
260
Front Brake Caliper Disassembly
260
Front Brake Caliper Inspection
261
Front Brake Caliper Assembly
262
Front Brake Caliper Installation
262
Rear Brake Caliper Removal
263
Rear Brake Caliper Disassembly
263
Rear Brake Caliper Inspection
264
Rear Brake Caliper Assembly
265
Rear Brake Caliper Installation
266
Brake Pedal Removal
266
Ignition System/Alternator
268
Ignition System/Alternator Service Information
269
Ignition System/Alternator Troubleshooting
270
Ignition System/Alternator Specifications
270
Ignition System/Alternator Torque Values
270
Ignition System/Alternator Tools
270
Ignition System Inspection
272
Ignition Coil Primary Peak Voltage
272
Exciter Coil Peak Voltage
273
Ignition Pulse Generator Peak Voltage
274
ICM (Ignition Control Module)
274
Ignition Coil Inspection
275
Ignition Coil Removal/Installation
275
Exciter Coil Inspection
276
Ignition Pulse General Inspection
276
Alternator Removal
276
Ignition Timing
280
Engine Stop Switch Inspection
281
Wiring Diagrams
283
Technical Features
285
RC (Radical Combustion) Valve
285
Troubleshooting
287
Engine Does Not Start or Is Hard to Start
287
Engine Lacks Power
288
Poor Performance at Low and Idle Speed
289
Poor Performance at High Speed
290
Poor Handling
290
Index
293
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Honda CR125R 1992-1997 Owner's Manual (144 pages)
motocross motorcycle
Brand:
Honda
| Category:
Motorcycle
| Size: 4.42 MB
Table of Contents
Table of Contents
4
Motorcycle Safety
5
Important Safety Information
6
Important Safety Precaution
6
Accessories & Modifications
7
Safety Labels
8
Operating Controls
9
Operation Component Locations
10
Before Riding
11
Are You Ready to Ride
12
Is Your Motorcycle Ready to Ride
13
Pre-Ride Inspection
13
Basic Operating Instructions
15
Safe Riding Precautions
16
Starting & Stopping the Engine
17
Preparation
17
Starting Procedure
17
Flooded Engine
17
How to Stop the Engine
18
Break-In Guidelines
19
Servicing Your Honda
21
Before You Service Your Honda
21
The Importance of Maintenance
22
Maintenance Safety
23
Important Safety Precautions
23
Maintenance Schedule
24
General Competition Maintenance
26
Before & after Competition Maintenance
30
Between Motos & Practice Maintenance
30
After Competition Maintenance
31
Maintenance Component Locations
32
Seat Removal
33
Fuel Tank Removal
34
Subframe Removal
36
Fuel System
38
Transmission Oil
40
Checking & Adding Oil
41
Coolant
42
Air Cleaner
44
Engine
44
Throttle
46
Clutch System
48
Spark Plug
52
Cylinder System
53
RC Valve
59
Reed Valve
62
Suspension
64
Brakes
69
Wheels
73
Tires & Tubes
74
Drive Chain
76
Expansion Chamber
79
Additional Maintenance Procedures
80
Appearance Care
82
Adjustments for Competition
85
Front Suspension Adjustments
86
Front Suspension Adjustment
87
Rear Suspension Adjustments
96
Suspension Adjustments for Track Conditions
100
Suspension Adjustment Guidelines
101
Suspension Adjustments Guidelines
101
Carburetor Adjustments & Tuning Tips
104
Chassis Adjustments
111
Gearing
112
Tire Selection for Track Conditions
113
Personal Fit Adjustments
114
Tips
115
Transporting Your Motorcycle
116
Storing Your Honda
117
You & the Environment
118
Troubleshooting
119
Technical Information
121
Vehicle Identification
122
Specifications
123
Torque Specifications
124
High Altitude Carburetor Adjustment
127
Oxygenated Fuels
128
Competition Logbook
129
Optional Parts List
131
Spare Parts & Equipment
132
Wiring Diagram
133
Consumer Information
135
Authorized Manuals
136
Contacting Honda
137
Your Honda Dealer
138
The Honda Rider's Club (USA Only)
139
Table of Contents
140
Index
141
Quick Reference
144
Honda CR125R 1992-1997 Service Manual (226 pages)
Brand:
Honda
| Category:
Motorcycle
| Size: 26.99 MB
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