Crankshaft Shim Selection - Suzuki UY125 Service Manual

CRANKSHAFT SHIM SELECTION

• Degrease the right crankshaft web, shim and inner race of the
right crankshaft bearing.
• Place the removed shim 1 on the right crankshaft.
• Put the plasti-gauge (special tool) cut out about 10 mm on the
shim as shown.
$ 09900-22302: Plasti-gauge
• Install the right crankcase and tighten the crankcase screws
and bolts.
• Remove the crankcase screws and bolts.
• Separate the crankcase into 2 parts, left and right, with the
special tool. (!3-19)
$ 09920-13120: Crankcase separator
• Measure the width of compressed plasti-gauge with the enve-
lope scale.
& Crankshaft thrust clearance: From – 0.02 to 0.07 mm
• If the thrust clearance is not within specification, select the
proper size of shim.
• The shim size is printed on the shim surface.
• After selecting the proper size of shim, place it on the right
crankshaft.
LIST OF SHIMS
Part number Shim thickness
09181-35101 0.50 ± 0.02 mm
09181-35025 0.55 ± 0.02 mm
09181-35103 0.60 ± 0.02 mm
09181-35026 0.65 ± 0.02 mm
09181-35104 0.70 ± 0.02 mm
09181-35105 0.75 ± 0.02 mm
09181-35106 0.80 ± 0.02 mm
09181-35107 0.85 ± 0.02 mm
09181-35108 0.90 ± 0.02 mm
09181-35109 0.95 ± 0.02 mm
09181-35110 1.00 ± 0.02 mm
09181-35113 1.05 ± 0.02 mm
09181-35116 1.10 ± 0.02 mm
09181-35118 1.15 ± 0.02 mm
09181-35120 1.20 ± 0.02 mm
09181-35123 1.25 ± 0.02 mm
09181-35125 1.30 ± 0.02 mm
Thrust clearance
0.50 – 0.55 mm
0.55 – 0.60 mm
0.60 – 0.65 mm
0.65 – 0.70 mm
0.70 – 0.75 mm
0.75 – 0.80 mm
0.80 – 0.85 mm
0.85 – 0.90 mm
0.90 – 0.95 mm
0.95 – 1.00 mm
1.00 – 1.05 mm
1.05 – 1.10 mm
1.10 – 1.15 mm
1.15 – 1.20 mm
1.20 – 1.25 mm
1.25 – 1.30 mm
1.30 – 1.34 mm
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ENGINE 3-55