Suzuki UY125 Service Manual page 75

CLUTCH SHOES INSPECTION
Inspect the clutch shoes for chips, cracks, uneven wear and
burning. Check the thickness of the shoes using vernier calipers.
If any damages are found or if the thickness is less than the ser-
vice limit, replace the clutch shoe assembly.
$ 09900-20101: Vernier calipers
& Clutch shoe thickness
Service Limit: 2.5 mm
Inspect the clutch springs for stretched or broken coils. If any
damages are found, replace the clutch shoe assembly.
#
Replace the clutch shoe assembly.
Inspect the clutch housing surface for scrolling, cracks, or
uneven wear and measure the inside diameter of the clutch
housing with inside calipers. Measure the diameter at several
points to check for out-of-round and wear. If any damages are
found or if the inside diameter exceeds the service limit, replace
the clutch housing with a new one.
& Clutch housing l.D.
Service Limit: 125.5 mm
DRIVEN FACE SPRING INSPECTION
Measure the free length of the driven face spring. If the length is
shorter than the service limit, replace the spring with a new one.
& Driven face spring length
Service Limit: 99.8 mm
DRIVEN FACE PINS INSPECTION
Rotate the driven faces and make sure they turn smoothly.
If they stick or do not turn smoothly, inspect the sliding pins 1
for wear or damage. If any damages are found, replace the
driven face with a
new one.
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ENGINE 3-41