Toro Reelmaster 5010- H Service Manual page 35

CAUTION
One person should operate lift or hoist while a
second person guides the engine into the ma-
chine.
IMPORTANT: Make sure to not damage the engine,
fuel hoses, hydraulic lines, electrical harness, ra-
diator or other parts while installing the engine.
7. Carefully lower engine to the mounts secured to the
machine frame. Make sure fastener holes of the engine
mount brackets are aligned with the holes in the engine
mounts.
8. Insert cap screw down through each engine mount
bracket and mount. Place spacer, snubbing washer and
then flange nut on four (4) cap screws. Tighten fasteners
to secure engine to engine mounts.
9. Connect hydraulic pump drive shaft to motor/gener-
ator output shaft (see Hydraulic Pump Drive Shaft in the
Service and Repairs section of Chapter 4 - Hydraulic
System).
10.Connect all wire harness connectors to correct en-
gine components. Secure wire harness to the machine
with cable ties in locations noted during engine removal.
11. Remove plugs installed in fuel and coolant hoses
and engine openings during disassembly. Connect
hoses to the engine:
A. Connect fuel supply and fuel return hoses to en-
gine fittings (Fig. 11). Secure fuel hoses with hose
clamps.
B. Connect upper and lower radiator hoses to the
engine. Secure hoses with hose clamps. Torque
hose clamps from 30 to 40 in- lb (3.4 to 4.5 N- m).
Reelmaster 5010- H
12.Install air cleaner (see Air Cleaner Assembly in this
section).
13.Install exhaust muffler to machine (see Exhaust Sys-
tem in this section). Make sure that exhaust tube has ⅜"
(9.5 mm) clearance with guard in all directions after as-
sembly.
14.Make sure radiator draincock is closed (threaded out
fully). Fill radiator and coolant reservoir with coolant.
15.Check engine oil level and adjust if needed.
16.Check and adjust oil level in hydraulic reservoir as
needed.
17.Plug the 48 VDC battery disconnect back in.
18.Close and secure hood.
19.Connect positive (+) and then negative (- ) battery
cables to the 12 volt battery (see 12 VDC Battery Ser-
vice in the Service and Repairs section of Chapter 5 -
Electrical System).
20.Prime the fuel system (see Fuel System in this sec-
tion).
21.Start engine and operate hydraulic controls to prop-
erly fill hydraulic system (see Charge Hydraulic System
in the Service and Repairs section of Chapter 4 - Hy-
draulic System).
Page 3 - 17 Kubota Diesel Engine