Toro Reelmaster 5610 Manuals

Manuals and User Guides for Toro Reelmaster 5610. We have 11 Toro Reelmaster 5610 manuals available for free PDF download: Service Manual, Operator's Manual, Owner's/Operator's Manual

Toro Reelmaster 5610 Service Manual (662 pages)

Models with InfoCenter Display

Brand: Toro | Category: Lawn Mower | Size: 61 MB

Table of Contents

8
- Chapter 1: Safety
  
  11
  - Safety Instructions
    12
  - Jacking Instructions
    16
  - Safety and Instructional Decals
    17
- Chapter 2: Specifications and Maintenance
  
  19
  - Specifications
    20
  - Torque Specifications
    23
  - Shop Supplies
    28
  - Special Tools
    30
- Chapter 3: Kubota Diesel Engine
  
  37
  - Specifications
    37
  - General Information
    39
  - Adjustments
    40
  - Service and Repairs
    42
- Chapter 4: Yanmar Diesel Engine
  
  63
  - Specifications
    63
  - General Information
    66
  - Service and Repairs
    72
Table of Contents

93
- Specifications
  94
  - Kubota Gasoline Engine
    94
- Chapter 5: Kubota Gasoline Engine
  
  95
  - Specifications
    95
  - General Information
    96
    
    Traction Unit Operator's Manual
    96
    
    Kubota Workshop and Diagnosis Manuals
    96
    
    Kubota Gasoline Engine
    96
    
    Engine Electronic Control Unit (ECU)
    96
  - Service and Repairs
    98
    
    Air Cleaner Assembly
    99
    
    Exhaust System
    101
    
    Fuel System
    103
    
    Fuel Evaporative Control System
    106
    
    Radiator and Oil Cooler Assembly
    109
    
    Engine
    113
Table of Contents

119
- Specifications
  122
  - Hydraulic System
    122
- Chapter 6: Hydraulic System
  
  123
Chapter 7: Electrical System

357
- General Information
  359
- Special Tools
  363
  - Multimeter
    363
  - Terminal Protector
    363
  - Battery Hydrometer
    363
  - Dielectric Gel
    364
- Infocenter Display
  365
  - Splash Screen
    367
  - Main Information Screen
    368
  - Operator Advisory Screen
    369
  - Main Menu Screen
    370
  - Faults Screen
    372
  - Service Screen
    374
  - Diagnostics Screen
    375
  - Settings Screen
    377
  - About Screen
    381
- Troubleshooting
  382
  - Operator Advisories
    382
  - Using the Infocenter Display for Troubleshooting
    384
  - Machine Faults
    388
  - Engine Faults
    391
  - General Run and Transport Problems
    395
- Electrical System Quick Checks
  400
- Adjustments
  402
  - Traction Neutral Switch
    402
  - Parking Brake Switch
    404
  - Cutting Unit down Limit Switch
    406
  - Mow/Transport Switch
    408
- Testing the Electrical Components
  410
  - Fusible Link Harness (Machines with Kubota or Yanmar Diesel Engine)
    410
  - System Fuses
    412
  - Engine Fuses (Gasoline Engine)
    412
  - Toro Electronic Controller (TEC)
    417
  - Key Switch
    420
  - Reel Engage Switch
    422
  - Engine Speed Switch (if Equipped)
    424
  - Lower/Raise Joystick Switches
    426
- Headlight Switch
  428
- Seat Switch
  430
- Cutting Unit down Limit Switch
  432
- Traction Neutral Switch
  434
- Parking Brake Switch
  436
- Mow/Transport Switch
  438
- Backlap Switches
  440
- Oil Pressure Switch (Machine with Kubota Engine)
  442
- Relays with 4 Terminals
  444
- Relays with 5 Terminals (Diesel Engine)
  446
- Engine Relays with 5 Terminals (Gasoline Engine)
  448
- Hydraulic Solenoid Valve Coils
  451
- Temperature Sender (Machine with Kubota Diesel Engine)
  454
- Engine Run Solenoid (Machine with Kubota Diesel Engine)
  456
- Fuel Sender (Diesel Engine)
  458
- Fuel Sender (Gasoline Engine)
  461
- Fuel Pump (Machine with Yanmar Diesel Engine)
  464
- Fuel Pump (Machine with Kubota Diesel Engine)
  466
- Fuel Pump (Machine with Kubota Gasoline Engine)
  468
- CAN-Bus Terminator Resistor
  470
- Resistor Assembly (Machine with Yanmar Diesel or Kubota Gasoline Engine)
  472
- Diode Assemblies (Diesel Engine)
  474
- Hydraulic Solenoid Valve Coils
  476
- Service and Repairs
  476
- Backlap Switches
  478
- Battery Care
  480
- Battery Storage
  480
- Servicing the Battery
  481

Toro Reelmaster 5610 Service Manual (304 pages)

Brand: Toro | Category: Lawn Mower | Size: 25 MB

This Page Is Intentionally Blank.

3
- Service Manual
  1
- Table of Contents
  3
- Chapter 1 -- Safety
  
  6
  - Safety Instructions
    6
    
    Before Operating
    6
    
    While Operating
    6
    
    Maintenance and Service
    7
  - Jacking Instructions
    8
  - Safety and Instruction Decals
    8
- Chapter 2 -- Product Records and Maintenance
  
  9
  - Maintenance
    9
  - Product Records
    9
  - Equivalents and Conversions
    10
  - Torque Specifications
    11
- Chapter 5 -- Electrical System
  
  15
  - Adjustments
    15
  - General Information
    15
- Chapter 6 -- Chassis
  
  15
  - Kubota Workshop Manual: 05 Series Diesel Engine
    15
    
    Fuel System
    20
    
    Air Cleaner
    22
    
    Exhaust System
    24
- Chapter 7 -- Cutting Units
  
  15
  - Specifications
    15
Chapter 4 Hydraulic System

33
- Chapter 3 -- Kubota Diesel Engine
  
  34
  - Service and Repairs
    15
  - Specifications
    34
  - General Information
    35
    
    Hydraulic Hoses
    36
    
    Hydraulic Fitting Installation
    36
    
    Relieving Hydraulic System Pressure
    38
    
    Traction Circuit Component Failure
    38
- Hydraulic Schematics
  39
- Chapter 8 -- Groomer
  
  40
  - Hydraulic Flow Diagrams
    40
    
    Traction Circuit
    41
    
    Mow Circuit
    43
    
    Lift Circuit: Raise Cutting Units
    44
    
    Lift Circuit: Lower Cutting Units
    46
    
    Steering Circuit
    49
    
    Special Tools
    50
    
    Hydraulic Test Fitting Kit
    52
    
    Measuring Container
    53
    
    Troubleshooting
    54
    
    General Hydraulic System Problems
    54
    
    Traction Circuit Problems
    55
    
    Mow Circuit Problems
    56
    
    Lift Circuit Problems
    57
    
    Steering Circuit Problems
    58
    
    Testing
    60
    
    Traction Circuit Relief Valve (R3) and (R4) Pressure Test
    62
    
    Traction Circuit Charge Pressure Test
    64
    
    Gear Pump (P3) Flow Test
    66
    
    Front Wheel Motor Efficiency Test
    68
    
    Piston (Traction) Pump Flow Test
    70
    
    Relief Valve (R1) and (R2) Pressure Test
    72
    
    Gear Pump (P1) and (P2) Flow Test
    74
    
    Reel Drive Motor Efficiency Test
    76
    
    Reel Drive Motor Cross--Over Relief Pressure Test (Reelmaster 5510 and 5610)
    78
    
    Lift Relief Valve (R6) Pressure Test
    80
    
    Gear Pump (P4) Flow Test
    82
    
    Lift Cylinder Internal Leakage Test
    84
    
    Steering Relief Valve (R10) Pressure Test
    86
    
    Steering Cylinder Internal Leakage Test
    88
    
    Service and Repairs
    90
    
    General Precautions for Removing and Installing Hydraulic System Components
    90
    
    Check Hydraulic Lines and Hoses
    91
    
    Flush Hydraulic System
    92
    
    Filtering Closed--Loop Traction Circuit
    93
    
    Hydraulic System Start--Up
    94
    
    Hydraulic Reservoir
    96
    
    Hydraulic Pump Drive Shaft
    98
    
    Hydraulic Pump Assembly
    100
    
    Piston (Traction) Pump Service
    104
    
    Gear Pump Service
    106
    
    Front Wheel Motor
    108
    
    Wheel Motor Service (Parker)
    112
    
    Wheel Motor Service (Eaton)
    112
    
    Mow Control Manifold
    114
    
    Mow Control Manifold Service
    116
    
    Lift Control Manifold
    120
    
    Lift Control Manifold Service
    122
    
    Crosstrax
    124
    
    Crosstrax TM AWD (Optional Kit) Manifold Service
    126
    
    Cutting Reel Motor
    128
    
    Cutting Reel Motor Service
    130
    
    Lift Cylinder
    134
    
    Lift Cylinder Service
    136
    
    Steering Control Valve
    138
    
    Steering Control Valve Service
    140
    
    Steering Cylinder
    142
    
    Steering Cylinder Service
    144
    
    Oil Cooler
    146
Chapter 5 Electrical System

149
- Special Tools
  150
- Troubleshooting
  152
  - Diagnostic Light
    152
    
    Retrieving Fault Codes
    152
    
    Clearing Fault Codes
    153
  - Diagnostic Display
    154
    
    Verify Diagnostic Display Input Functions
    154
    
    Verify Diagnostic Display Output Functions
    156
  - Electronic Control Module Logic Chart
    157
  - Starting Problems
    158
  - General Run and Transport Problems
    160
  - Cutting Unit Operating Problems
    161
  - Turfdefender TM Leak Detector (Optional)
    163
- Electrical System Quick Checks
  166
  - Battery Test (Open Circuit Test)
    166
  - Charging System Test
    166
  - Glow Plug System Test
    166
  - Check Operation of Interlock Switches
    167
- Adjustments
  168
  - Traction Neutral Switch
    168
  - Parking Brake Switch
    169
  - Up Limit Switch
    170
- Component Testing
  171
  - Ignition Switch
    171
  - Indicator Lights
    172
  - Hour Meter
    173
  - Temperature Gauge
    173
- PTO Switch
  174
- Traction Neutral Switch
  175
- Seat Switch
  176
- Headlight Switch
  177
- Parking Brake Switch
  178
- Up Limit Switch
  179
- Joystick Raise and Lower Switches
  180
- Mow/Transport Switch
  181
- Backlap Switches
  182
- Start Relay
  183
- Main Power and Glow Relays
  184
- Electronic Control Module (ECM)
  185
- Diode Assembly
  186
- Fusible Link Harness
  186
- Fuses
  187
- Hydraulic Solenoid Valve Coil
  188
- Temperature Sender
  189
- High Temperature Shutdown Switch
  190
- Oil Pressure Switch
  191
- Fuel Stop Solenoid
  192
- Fuel Pump
  193
- Battery Care
  194
- Battery Storage
  194
- Service and Repairs
  194
- Battery Service
  195
- Control Arm
  198
- Hydraulic Solenoid Valve Coil
  200
- Backlap Switches
  201

Toro Reelmaster 5610 Operator's Manual (68 pages)

Traction Unit

Brand: Toro | Category: Tractor | Size: 6 MB

Table of Contents
3
Safety
4
General Safety
4
Safety and Instructional Decals
5
Setup
10
Preparing the Machine
10
Adjusting the Control-Arm Position
11
Installing the Cutting Units
11
Installing Rear Weights
20
Installing the CE Hood Lock
21
Using the Cutting-Unit Kickstand
22
Applying the CE Decals
22
Product Overview
24
Controls
24
Specifications
30
Attachments/Accessories
30
Before Operation
30
Before Operation Safety
30
Fuel Specification
31
Fuel Tank Capacity
31
Adding Fuel
31
Performing Daily Maintenance
31
Checking the Interlock Switches
31
During Operation
32
Breaking in the Machine
32
Starting the Engine
32
Shutting off the Engine
32
Setting the Reel Speed
33
Adjusting the Lift-Arm Counterbalance
33
Adjusting the Lift-Arm Turnaround Position
33
Adjusting the Turf-Compensation Spring
34
Understanding the Diagnostic Light
34
Operating Tips
35
After Operation
35
After Operation Safety
35
Hauling the Machine
35
Identifying the Tie-Down Points
35
Pushing or Towing the Machine
36
Maintenance
37
Maintenance Safety
37
Recommended Maintenance Schedule(S)
37
Daily Maintenance Checklist
39
Pre-Maintenance Procedures
40
Preparing for Maintenance
40
Opening the Hood
40
Closing the Hood
40
Opening the Screen
40
Closing the Screen
40
Tilting the Seat
41
Lowering the Seat
41
Jacking Point Locations
41
Lubrication
42
Greasing the Bearings and Bushings
42
Engine Maintenance
44
Engine Safety
44
Servicing the Air Cleaner
44
Checking the Engine-Oil Level
44
Servicing the Engine Oil and Filter
45
Fuel System Maintenance
46
Draining the Fuel-Water Separator
47
Bleeding the Fuel System
47
Checking the Fuel Lines and Connections
47
Changing the Fuel-Water Separator Filter
48
Draining and Cleaning the Fuel Tank
48
Cleaning the Fuel-Intake Screen
48
Electrical System Maintenance
49
Electrical System Safety
49
Disconnecting the Battery
49
Connecting the Battery
50
Charging the Battery
50
Servicing the Battery
50
Replacing a Fuse-Block Fuse
51
Replacing the Telematic Fuse
51
Drive System Maintenance
52
Checking the Tire Air Pressure
52
Checking the Torque of the Wheel Nuts
52
Adjusting the Traction Drive for Neutral
52
Checking the Rear-Wheel Alignment
53
Adjusting the Rear Wheel Toe-In
53

Toro Reelmaster 5610 Owner's/Operator's Manual (56 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 3 MB

Table of Contents
3
Safety
4
Setup
9
Product Overview
17
- Controls
  17
  - Throttle Control
    18
  - Headlight Switch
    18
- Specifications
  22
- Attachments/Accessories
  22
- Before Operation
  23
  - Before Operation Safety
    23
  - Performing Daily Maintenance
    23
  - Adding Fuel
    23
- During Operation
  24
  - During Operation Safety
    24
  - Breaking in the Machine
    25
  - Bleeding the Fuel System
    25
  - Starting the Engine
    26
  - Shutting off the Engine
    26
  - Setting the Reel Speed
    26
  - Adjusting the Lift-Arm Counterbalance
    26
  - Adjusting the Lift-Arm Turnaround Position
    27
  - Understanding the Diagnostic Light
    27
  - Checking the Interlock Switches
    28
  - Hydraulic Valve Solenoid Functions
    28
  - Operating Tips
    28
- After Operation
  29
  - After Operation Safety
    29
  - Hauling the Machine
    29
  - Identifying the Tie-Down Points
    29
  - Jacking Points
    30
  - Pushing or Towing the Machine
    30
Maintenance
31
- Maintenance Safety
  31
- Recommended Maintenance Schedule(S)
  31
  - Daily Maintenance Checklist
    33
- Lubrication
  34
  - Greasing the Bearings and Bushings
    34
- Engine Maintenance
  36
  - Engine Safety
    36
  - Servicing the Air Cleaner
    36
  - Checking the Engine-Oil Level
    36
  - Servicing the Engine Oil and Filter
    37
  - Adjusting the Throttle
    38
- Fuel System Maintenance
  39
  - Draining the Fuel Tank
    39
- Checking the Fuel Lines and Connections
  39
- Servicing the Water Separator
  39
- Servicing the Fuel Pick-Up Tube Screen
  39
- Bleeding Air from the Fuel Injectors
  40
Electrical System Maintenance
40
- Electrical System Safety
  40
- Servicing the Battery
  40
- Checking the Fuses
  41
Drive System Maintenance
41

Toro Reelmaster 5610 Operator's Manual (60 pages)

Two-Wheel Drive Traction Units

Brand: Toro | Category: Lawn Mower | Size: 4 MB

Table of Contents
2
Introduction
2
Safety
3
Setup
12
Product Overview
23
- Controls
  23
  - Throttle Control
    24
  - Key Switch
    24
  - Diagnostic Light
    24
  - Hour Meter
    25
  - Fuel Gauge
    25
  - Headlight Switch
    25
- Specifications
  26
- Attachments/Accessories
  26
Operation
27
- Checking the Engine Oil Level
  27
- Checking the Cooling System
  28
- Adding Fuel
  28
- Checking the Hydraulic Fluid
  30
- Checking the Reel to Bedknife Contact
  31
- Check the Torque of the Wheel Nuts
  31
- Bleeding the Fuel System
  31
- Starting and Stopping the Engine
  32
- Setting the Reel Speed
  32
- Adjusting the Lift Arm Counterbalance
  33
- Adjusting the Lift Arm Turn Around Position
  34
- Pushing or Towing the Machine
  34
- Jacking Points
  35
- Tie Downs
  35
- Understanding the Diagnostic Light
  35
- Diagnostic Ace Display
  36
- Checking the Interlock Switches
  36
- Hydraulic Valve Solenoid Functions
  38
  - Operating Tips
    38

Toro Reelmaster 5610 Operator's Manual (56 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 4 MB

Introduction
2
Table of Contents
3
Safety
4
Setup
12
- Adjusting the Tire Pressure
  12
- Adjusting the Step Height
  12
- Loose Parts
  12
- Adjusting the Control Arm Position
  13
- Installing the Cutting Units
  13
- Adjusting the Turf Compensation Spring
  16
- Installing Rear Weights
  17
- Installing the CE Hood Latch
  18
- Using the Cutting Unit Kickstand
  18
- Using the Gauge Bar
  19
- Traction Pedal
  20
Product Overview
20
- Controls
  20
  - Brake Pedal
    20
  - Parking Brake
    20
  - Throttle Control
    21
  - Diagnostic Light
    21
  - Key Switch
    21
  - Hour Meter
    22
  - Fuel Gauge
    22
  - Headlight Switch
    22
- Specifications
  23
- Attachments/Accessories
  23
Operation
24
- Checking the Engine Oil Level
  24
- Checking the Cooling System
  25
- Adding Fuel
  25
- Checking the Hydraulic Fluid
  26
- Checking the Reel to Bedknife Contact
  28
- Check the Torque of the Wheel Nuts
  28
- Bleeding the Fuel System
  28
- Starting and Stopping the Engine
  29
- Setting the Reel Speed
  29
- Adjusting the Lift Arm Counterbalance
  30
- Adjusting the Lift Arm Turn Around Position
  31
- Pushing or Towing the Machine
  31
- Jacking Points
  31
- Tie Downs
  32
- Understanding the Diagnostic Light
  32
- Diagnostic Ace Display
  33
- Checking the Interlock Switches
  33
- Hydraulic Valve Solenoid Functions
  34
- Operating Tips
  34

Toro Reelmaster 5610 Operator's Manual (52 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 4 MB

Table of Contents
2
Introduction
2
Safety
3
Setup
10
Product Overview
19
- Controls
  19
  - Throttle Control
    20
  - Key Switch
    20
  - Hour Meter
    20
  - Diagnostic Light
    20
  - Fuel Gauge
    21
  - Headlight Switch
    21
- Specifications
  22
- Attachments/Accessories
  22
Operation
22

Toro Reelmaster 5610 Operator's Manual (56 pages)

traction unit

Brand: Toro | Category: Lawn Mower | Size: 4 MB

Table of Contents
3
Safety
4
Setup
12
Product Overview
19
- Controls
  19
  - Key Switch
    20
  - Headlight Switch
    20
  - Throttle Control
    20
- Specifications
  24
- Attachments/Accessories
  24
Operation
25
Maintenance
38
- Recommended Maintenance Schedule(S)
  38
  - Daily Maintenance Checklist
    39
  - Service Interval Chart
    40
- Lubrication
  40
  - Greasing the Bearings and Bushings
    40
- Engine Maintenance
  42
- Fuel System Maintenance
  44
- Bleeding Air from the Fuel Injectors
  44

Toro Reelmaster 5610 Operator's Manual (52 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 2 MB

Table of Contents
3
Safety
4
Setup
12
Product Overview
19
- Controls
  19
  - Key Switch
    20
  - Headlight Switch
    20
  - Throttle Control
    20
- Specifications
  24
- Attachments/Accessories
  24
Operation
25
- Checking the Engine-Oil Level
  25
- Checking the Cooling System
  26
- Adding Fuel
  26
- Checking the Hydraulic Fluid
  27
- Checking the Reel-To-Bedknife Contact
  28
- Checking the Torque of the Wheel Nuts
  28
- Breaking in the Machine
  28
- Bleeding the Fuel System
  28
- Starting and Stopping the Engine
  29
- Setting the Reel Speed
  30
- Adjusting the Lift Arm Counterbalance
  30
- Adjusting the Lift-Arm Turnaround Position
  30
- Pushing or Towing the Machine
  31
- Jacking Points
  31
- Locating the Tie Downs
  32
- Understanding the Diagnostic Light
  32
- Checking the Interlock Switches
  32
- Hydraulic Valve Solenoid Functions
  33
- Operating Tips
  33
Maintenance
34
- Recommended Maintenance Schedule(S)
  34
  - Daily Maintenance Checklist
    35
  - Service Interval Chart
    36
- Lubrication
  36
  - Greasing the Bearings and Bushings
    36
- Engine Maintenance
  38
- Fuel System Maintenance
  40
- Electrical System Maintenance
  41
- Servicing the Battery
  41
- Locating the Fuses
  42

Toro Reelmaster 5610 Operator's Manual (20 pages)

8 and 11 blade dpa cutting units with 7 inch reels

Brand: Toro | Category: Lawn Mower | Size: 0 MB

Table of Contents
2
Introduction
2
Safety
3
- Safety and Instructional Decals
  3
Setup
4
- Inspection
  4
- Cutting Unit Kickstand
  4
- Figure
  4
- Adjusting the Rear Shield
  5
- Mount the Counter Weights
  5
Product Overview
7
- Specifications
  7
- Cutting Unit Accessories and Kits (See Parts Catalog for Part Numbers)
  8
Operation
9
- Adjustments
  9
- Height of Cut Chart Terms
  10
- Height of Cut Chart
  11
- Adjusting the Height of Cut
  12
- Servicing Bedknife
  13
Maintenance
15
- Lubrication
  15
- Adjusting the Reel Bearings
  15
- Servicing the Bedbar
  16
- Servicing the Roller
  17

Toro Reelmaster 5610 Operator's Manual (20 pages)

8 and 1 blade dpa cutting units with 7 inch reels

Brand: Toro | Category: Lawn Mower | Size: 0 MB

Table of Contents
2
Introduction
2
Safety
3
- Safety and Instructional Decals
  3
Setup
4
Product Overview
7
- Specifications
  7
- Cutting Unit Accessories and Kits (See Parts Catalog for Part Numbers)
  8
Operation
9
- Adjustments
  9
- Height of Cut Chart Terms
  10
- Height of Cut Chart
  12
- Adjusting the Height of Cut
  13
Maintenance
15
- Lubrication
  15
- Adjusting the Reel Bearings
  15
- Servicing the Bedbar
  16

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Toro Reelmaster 5610 Manuals

Table of Contents

Table of Contents

Chapter 1: Safety

Chapter 2: Specifications and Maintenance

Chapter 3: Kubota Diesel Engine

Chapter 4: Yanmar Diesel Engine

Table of Contents

Chapter 5: Kubota Gasoline Engine

Table of Contents

Chapter 6: Hydraulic System

Chapter 7: Electrical System

Table of Contents

This Page Is Intentionally Blank.

Chapter 1 -- Safety

Chapter 2 -- Product Records and Maintenance

Chapter 5 -- Electrical System

Chapter 6 -- Chassis

Chapter 7 -- Cutting Units

Chapter 4 Hydraulic System

Chapter 3 -- Kubota Diesel Engine

Chapter 8 -- Groomer

Chapter 5 Electrical System

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

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