Troubleshooting - Honda 2005-2008 RX500 FA Service Manual

'61HN252' by American Honda Motor Co. - Page 538 of 540
[2005-2008] [TRX500 FA/FGA]
INDEX
HORN SWITCH (U type only)··································22-27
I
IGNITION COIL ···························································20-7
IGNITION SWITCH ·····················································22-9
IGNITION SYSTEM INSPECTION ·····························20-5
IGNITION SYSTEM SPECIFICATIONS······················1-11
IGNITION TIMING ······················································20-7
INITIAL SETTING PROCEDURE ································24-6
INNER COVER ······························································2-7
INNER FENDER ····························································2-9
L
LIGHTS/METERS/SWITCHES SPECIFICATIONS······1-12
LUBRICATION & SEAL POINTS································1-19
LUBRICATION SYSTEM DIAGRAM····························4-2
LUBRICATION SYSTEM SPECIFICATIONS················1-7
MAINTENANCE SCHEDULE ·······································3-4 M
MODE SELECT SWITCH ··········································24-39
MODEL IDENTIFICATION ············································1-2
N
NUTS, BOLTS, FASTENERS ·····································3-25
O
OIL COOLER ·································································4-7
OIL PRESSURE CHECK················································4-6
OIL PUMP ···································································4-12
OIL STRAINER······························································4-8
OUTER FENDER ·························································2-13
P PILOT SCREW ADJUSTMENT ··································5-19
R
RADIATOR COOLANT ···············································3-16
RADIATOR RESERVE TANK········································6-7
RADIATOR/COOLING FAN ··········································6-7
REAR AXLE INSTALLATION ···································18-23
REAR AXLE REMOVAL··············································18-7
REAR BRAKE ····························································16-19
REAR CARRIER···························································2-11
REAR CRANKCASE COVER·······································12-6
REAR DRIVING MECHANISM SPECIFICATIONS·····1-11
REAR FENDER····························································2-12
REAR FINAL GEAR CASE OIL AND DIFFERENTIAL
OIL···············································································3-18
REAR SHOCK ABSORBER·········································15-6
REAR VEHICLE SPEED SENSOR (VSS) ··················23-11
REAR WHEEL ·····························································15-6
REAR WHEEL/SUSPENSION SPECIFICATIONS ······1-10
RECOIL STARTER ······················································11-5
RECOIL STARTER COVER ···········································2-4
REGULATOR/RECTIFIER············································19-9
REVERSE SWITCH ···················································22-22
S SEAT ·············································································2-4
SELECTABLE 4WD SYSTEM
BEFORE STARTING TROUBLESHOOTING ·········23-4
PROBLEM CODE INDEX ·······································23-4
TROUBLESHOOTING············································23-5
SERVICE INFORMATION
ALTERNATOR/STARTER CLUTCH ·······················11-3
BATTERY/CHARGING SYSTEM ···························19-3
BRAKE SYSTEM ····················································16-3
CENTRIFUGAL CLUTCH ·······································10-3
COOLING SYSTEM ·················································6-3
CRANKSHAFT/AUTOMATIC TRANSMISSION ···13-3
CYLINDER HEAD/VALVE/CAMSHAFT ···················8-3
CYLINDER/PISTON ··················································9-3
ELECTRIC STARTER··············································21-4
ENGINE REMOVAL/INSTALLATION ······················7-3
FRAME/BODY PANELS/EXHAUST SYSTEM·········2-2
FRONT DRIVING MECHANISM ····························17-3
FRONT WHEEL/SUSPENSION/STEERING ··········14-3
FUEL SYSTEM ·························································5-3
HONDAMATIC ·······················································24-3
IGNITION SYSTEM················································20-3
LIGHTS/METERS/SWITCHES ·······························22-3
LUBRICATION SYSTEM··········································4-3
MAINTENANCE ·······················································3-2
REAR DRIVING MECHANISM·······························18-3
27-2
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http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
REAR WHEEL/SUSPENSION································ 15-3
SELECTABLE 4WD SYSTEM································ 23-3
SUB-TRANSMISSION/GEARSHIFT LINKAGE····· 12-3
SERVICE RULES ·························································· 1-2
SIDE COVER································································· 2-5
SKID PLATE, ENGINE GUARD ································· 3-23
SPARK ARRESTER ···················································· 3-24
SPARK PLUG ······························································· 3-9
STANDARD TORQUE VALUES ································ 1-13
STARTER MOTOR ····················································· 21-7
STARTER RELAY SWITCH ······································ 21-13
STEERING SHAFT ··················································· 14-25
STEERING SHAFT HOLDER BEARING ···················· 3-25
STEERING SYSTEM ·················································· 3-26
SUB-TRANSMISSION ············································· 12-12
SUB-TRANSMISSION SPECIFICATIONS··················· 1-9
SUSPENSION ···························································· 3-23
SUSPENSION ARM ················································· 14-17
SWINGARM ······························································· 15-9
SYSTEM COMPONENTS
ALTERNATOR/STARTER CLUTCH······················· 11-2
CRANKSHAFT/AUTOMATIC TRANSMISSION ··· 13-2
CYLINDER HEAD/VALVE/CAMSHAFT ··················· 8-2
CYLINDER/PISTON ················································· 9-2
ENGINE REMOVAL/INSTALLATION······················ 7-2
FRONT DRIVING MECHANISM···························· 17-2
FRONT WHEEL/SUSPENSION/STEERING ·········· 14-2
FUEL SYSTEM ························································ 5-2
REAR DRIVING MECHANISM ······························ 18-2
REAR WHEEL/SUSPENSION································ 15-2
SUB-TRANSMISSION/GEARSHIFT LINKAGE····· 12-2
SYSTEM DIAGRAM
BATTERY/CHARGING SYSTEM··························· 19-2
ELECTRIC STARTER ············································· 21-3
IGNITION SYSTEM ··············································· 20-2
SELECTABLE 4WD SYSTEM································ 23-2
T
TAIL/BRAKE LIGHT···················································· 22-6
TAILLIGHT·································································· 22-7
TEMPERATURE INDICATOR ·································· 22-17
THERMOSTAT ··························································· 6-10
THROTTLE HOUSING ············································· 14-11
THROTTLE OPERATION ············································· 3-5
THROTTLE POSITION (TP) SENSOR ····················· 24-40
TIE-ROD···································································· 14-31
TIRES ········································································ 14-13
TOOL BOX ································································· 2-12
TRIM CLIP ···································································· 2-4

TROUBLESHOOTING

ALTERNATOR/STARTER CLUTCH······················· 11-4
BATTERY/CHARGING SYSTEM··························· 19-4
BRAKE SYSTEM ··················································· 16-5
CENTRIFUGAL CLUTCH ······································· 10-4
COOLING SYSTEM ················································· 6-3
CRANKSHAFT/AUTOMATIC TRANSMISSION ··· 13-6
CYLINDER HEAD/VALVE/CAMSHAFT ··················· 8-5
CYLINDER/PISTON ················································· 9-4
ELECTRIC STARTER ············································· 21-5
ENGINE DOES NOT START OR IS HARD TO
START···································································· 26-2
ENGINE LACKS POWER······································· 26-3
FRAME/BODY PANELS/EXHAUST SYSTEM ········ 2-2
FRONT DRIVING MECHANISM···························· 17-6
FRONT WHEEL/SUSPENSION/STEERING ·········· 14-5
FUEL SYSTEM ························································ 5-4
IGNITION SYSTEM ··············································· 20-4
LUBRICATION SYSTEM ········································· 4-5
POOR HANDLING ················································· 26-6
POOR PERFORMANCE AT HIGH SPEED············· 26-6
3/9/2008 11:34 PM