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RX500 FA 2006
Honda RX500 FA 2006 Manuals
Manuals and User Guides for Honda RX500 FA 2006. We have
1
Honda RX500 FA 2006 manual available for free PDF download: Service Manual
Honda RX500 FA 2006 Service Manual (540 pages)
Brand:
Honda
| Category:
Offroad Vehicle
| Size: 18.68 MB
Table of Contents
Table of Contents
2
Trx500Fa/Fga
4
General Information 1.
7
General Information
7
Service Rules
8
Model Identification
8
General Specifications
11
Lubrication System Specifications
13
Fuel System Specifications
13
Cooling System Specifications
13
Cylinder Head/Valve/Camshaft Specifications
14
Cylinder/Piston Specifications
14
Centrifugal Clutch Specifications
14
Alternator/Starter Clutch Specifications
15
Sub-Transmission Specifications
15
Crankshaft/Automatic Transmission Specifications
15
Front Wheel/Suspension/Steering Specifications
16
Rear Wheel/Suspension Specifications
16
Brake System Specifications
16
Front Driving Mechanism Specifications
17
Rear Driving Mechanism Specifications
17
Battery/Charging System Specifications
17
Ignition System Specifications
17
Electric Starter Specifications
17
Lights/Meters/Switches Specifications
18
Standard Torque Values
19
Engine & Frame Torque Values
19
Lubrication & Seal Points
25
Cable & Harness Routing
28
Instructions
48
Emission Control Systems
48
Frame/Body Panels/Exhaust System
51
Troubleshooting
51
Troubleshooting
52
Body Panel Locations
53
Trim Clip
54
Recoil Starter Cover
54
Engine Guard
55
Gearshift Lever Knob
55
Side Cover
55
Fuel Tank Cover
56
Center Mud Guard
57
Inner Cover
57
Front Mud Guard
58
Front Carrier
59
Inner Fender
59
Front Carry Pipe
60
Front Fender
61
Rear Carrier
61
Rear Fender
62
Tool Box
62
Outer Fender
63
Exhaust System
64
'61Hn252' by American Honda Motor Co. - Page 69 of 540 Maintenance 3.
69
Maintenance
69
Service Information
70
Maintenance Schedule
72
Fuel Line
73
Throttle Operation
73
Air Cleaner
74
Carburetor Choke
74
Air Cleaner Housing Drain Hose
76
Spark Plug
77
Valve Clearance
78
Engine Oil
80
Engine Oil Filter
83
Engine Idle Speed
83
Radiator Coolant
84
Drive Shaft Boots
85
Brake Fluid
88
Brake Shoes Wear
89
Brake Pads Wear
89
Brake System
90
Skid Plate, Engine Guard
91
Spark Arrester
92
Nuts, Bolts, Fasteners
93
Steering Shaft Holder Bearing
93
Steering System
94
Lubrication System
95
Troubleshooting
95
Lubrication System Diagram
96
Troubleshooting
99
Oil Pressure Check
100
Oil Cooler
101
Oil Strainer
102
Oil Pump
106
Fuel System
113
Troubleshooting
116
Air Cleaner Housing
117
Carburetor Removal
118
Carburetor Assembly
125
Carburetor Installation
130
Instructions
131
Pilot Screw Adjustment
131
High Altitude Adjustment
132
Except U Type
132
Fuel Tank
133
Cooling System
137
Troubleshooting
139
System Testing
140
Coolant Replacement
141
Radiator Reserve Tank
143
Radiator/Cooling Fan
143
Water Pump
148
Engine Removal/Installation
151
Engine Installation
158
Cylinder Head/Valve/Camshaft
163
Cylinder Compression
168
Cylinder Head Removal
170
Cylinder Head Disassembly
171
Valve Guide Replacement
174
Valve Seat Inspection/Refacing
175
Instructions
176
Camshaft Removal
177
Camshaft Installation
179
Cylinder Head Assembly
181
Cylinder Head Installation
182
Cylinder/Piston 9.
187
Cylinder/Piston
187
Troubleshooting
187
System Components
188
Service Information
189
Troubleshooting
190
Cylinder/Piston Removal
191
Cylinder/Piston Installation
195
Centrifugal Clutch
199
Troubleshooting
202
Front Crankcase Cover
203
Alternator/Starter Clutch
215
Troubleshooting
218
Recoil Starter
219
Alternator Stator
222
Flywheel/Starter Clutch
226
Sub-Transmission/Gearshift Linkage
231
Troubleshooting
235
Rear Crankcase Cover
236
Gearshift Linkage
238
Gearshift Lever Linkage
245
Crankshaft/Automatic Transmission
251
Troubleshooting
256
Crankcase Separation
258
Crankcase Bearing Replacement
263
Crankcase Assembly
266
Front Wheel/Suspension/Steering
269
Troubleshooting
273
Throttle Housing
279
Front Wheel
280
Instructions
282
Front Wheel Hub
284
Suspension Arm
285
Instructions
286
Steering Shaft
293
Front Shock Absorber
301
Rear Wheel/Suspension
305
Brake System
307
Troubleshooting
309
Rear Wheel
310
Rear Shock Absorber
310
Brake System
319
Troubleshooting
319
Troubleshooting
323
Brake Fluid Replacement/Air Bleeding
324
Instructions
325
Front Master Cylinder
326
Brake Pad/Disc
331
Front Brake Caliper
332
Rear Brake
337
Brake Pedal
345
Front Driving Mechanism 17.
349
Front Driving Mechanism
349
System Components
350
Service Information
351
Troubleshooting
354
Front Drive Shaft
355
Differential Removal
362
Inspection
365
Case Bearing Replacement
372
Differential Assembly
375
Differential Installation
380
Rear Driving Mechanism
383
Troubleshooting
388
Rear Axle Removal
389
Final Drive Removal
391
Final Gear Case Bearing Replacement
398
Final Drive Assembly
400
Final Drive Installation
403
Rear Axle Installation
405
Battery/Charging System
407
Troubleshooting
410
Charging System Inspection
414
Alternator Charging Coil
415
Ignition System
417
Troubleshooting
419
Troubleshooting
420
Troubleshooting
421
Ignition Coil
423
Ignition Timing
423
Electric Starter
425
Troubleshooting
427
Troubleshooting
428
Starter Motor
430
Starter Relay Switch
436
Lights/Meters/Switches
439
Assist Headlight
442
Accessory Socket
446
Ignition Switch
447
Handlebar Switch
448
Carburetor Heater
449
Carburetor Heater Switch
450
Fuel Gauge/Fuel Level Sensor
453
Temperature Indicator
455
Engine Oil Temperature (Eot) Sensor
458
Reverse Switch
460
Troubleshooting
461
Gps Receiver (Gps Model Only)
461
Brake Light Switch
463
Front Brake Switch
464
Horn Switch (U Type Only)
465
Selectable 4Wd System 23.
467
Selectable 4Wd System
467
Component Location
468
System Diagram
468
Service Information
469
Troubleshooting
469
Before Starting Troubleshooting
470
Problem Code Index
470
Troubleshooting
471
Troubleshooting
473
Troubleshooting
475
Rear Vehicle Speed Sensor (Vss)
477
Hondamatic
479
Troubleshooting
479
Troubleshooting
481
Connector Location
482
Circuit Diagram
483
Initial Setting Procedure
484
Troubleshooting
486
Troubleshooting
487
Troubleshooting
490
Troubleshooting
492
Troubleshooting
512
Gear Position Switch
515
Esp Shift Switch
516
Mode Select Switch
517
Throttle Position (Tp) Sensor
518
Angle Sensor
519
Control Motor
521
Engine Control Module (Ecm)
522
Wiring Diagrams
523
Troubleshooting
531
Engine Does Not Start or Is Hard to Start
532
Troubleshooting
532
Engine Lacks Power
533
Troubleshooting
533
Troubleshooting
534
Poor Performance at Low and Idle
535
Troubleshooting
535
Poor Performance at High Speed
536
Poor Handling
536
Troubleshooting
536
27. Index
537
Troubleshooting
538
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