Honda 2005-2008 RX500 FA Service Manual page 377

'61HN252' by American Honda Motor Co. - Page 377 of 540
[2005-2008] [TRX500 FA/FGA]
Keep dust and dirt
differential housing.
1 of 1
Install the final clutch assembly onto the differential.
Install and tighten the new three bolts.
TORQUE: 25 N·m (2.5 kgf·m, 18 lbf·ft)
DIFFERENTIAL ASSEMBLY
Install the face cam into the differential housing.
out of the
Install the six cam followers A (rib) and six cam fol-
lowers B (flat) into the specified grooves in the
housing by two and two as shown.
Install the face cam onto the cam followers.
Measure the depth of the ring gear
the height of the housing-to-cam
record them.
Calculate the shim thickness using the equation
below. The correct shim is nearly this dimension.
A = B C 1.6 mm
A: New shim thickness
B: Recorded ring gear depth
C: Recorded face cam height
Select the shim and install it onto the face cam.
Differential shims:
A: 1.3 mm (0.051 in)
B: 1.4 mm (0.055 in)
C: 1.5 mm (0.059 in)
D: 1.6 mm (0.063 in)
Install the cone spring with the concaved side facing
up (ring gear side).
Install the ring gear.
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
(page 17-22) and
(page 17-23), and
E: 1.7 mm (0.067 in)
F: 1.8 mm (0.071 in)
G: 1.9 mm (0.075 in)
FRONT DRIVING MECHANISM
BOLTS
FINAL CLUTCH ASSEMBLY
CAM FOLLOWERS
HOUSING
FACE CAM
SIDE CONE SPRING
RING GEAR SHIM
17-29
3/9/2008 11:15 PM