Honda 2005-2008 RX500 FA Service Manual page 328

'61HN252' by American Honda Motor Co. - Page 328 of 540
[2005-2008] [TRX500 FA/FGA]
BRAKE SYSTEM
When installing the
cups, do not allow
the lips to turn
inside out.
Make sure the snap
ring is firmly seated
in the groove.
16-10
1 of 1
Remove the master piston, primary cup, spring and
oil seal.
INSPECTION
Check the piston boot, primary cup and secondary
cup for fatigue or damage.
Measure the master cylinder I.D.
SERVICE LIMIT: 14.055 mm (0.5533 in)
Measure the master cylinder piston O.D.
SERVICE LIMIT: 13.945 mm (0.5490 in)
ASSEMBLY
· Keep the piston, cups, spring, snap ring and boot
as a set; do not substitute individual parts.
Coat all parts with clean brake fluid before assem-
bly.
Install the secondary cup into the master piston
groove.
Install the primary cup onto the tip of the spring.
Install the spring/primary cup and master piston
into the master cylinder.
Install the oil seal.
Install the snap ring using the special tool.
TOOL:
Snap ring pliers
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
OIL SEAL
OIL SEAL
PRIMARY CUP
SNAP RING PLIERS
07914-SA50001
SPRING
PISTON
PRIMARY CUP
SECONDARY CUP
SPRING
PISTON
SECONDARY CUP
SNAP RING
3/9/2008 11:10 PM